Method and apparatus for monitoring combustion properties in an interior of a boiler

• US 8,786,856 B2
• Filed: 01/07/2010
• Issued: 07/22/2014
• Est. Priority Date: 01/09/2009
• Status: Active Grant

• Current Assignee: Onpoint Technologies, LLC
• Original Assignee: Zolo Technologies, Inc. (KOCH Industries Incorporated)
• Inventors: Estes, Michael John, Sappey, Andrew D., Hofvander, Henrik, Molitoris, Allen, Masterson, Bernard Patrick, Huang, Pei
• Primary Examiner(s): Chowdhury, Tarifur
• Assistant Examiner(s): AKANBI, ISIAKA O
• Application Number:
  US13/142,791
• Publication Number:
  US 20110300492A1
• Time in Patent Office: 1,657 Days
• Field of Search: 356399-401, 356/239.2, 122/510, 122/6.A, 431/12, 250/554
• US Class Current: 356/399
• CPC Class Codes: F23M 5/08 Cooling thereof; Tube walls
• CPC Class Codes: F23N 5/082 using electronic means
• CPC Class Codes: G01B 11/27 for testing the alignment of axes means for centering or aligning a light guide within a ferrule G02B6/3834
• CPC Class Codes: G01N 21/39 using tunable lasers
• CPC Class Codes: G01N 21/84 Systems specially adapted for particular applications

Abstract

A method of monitoring combustion properties in an interior of a boiler of the type having walls comprising a plurality of parallel steam tubes separated by a metal membrane. First and second penetrations are provided in the metal membrane between adjacent tubes on opposite sides of the boiler. A beam of light is projected through a pitch optic comprising a pitch collimating lens and a pitch relay lens, both residing outside the boiler interior. The pitch relay lens projects the beam through a penetration into the boiler interior. The beam of light is received with a catch optic substantially identical to the pitch optic residing outside the boiler interior. The strength of the collimated received beam of light is determined. At least one of the pitch collimating lens and the catch collimating lens may then be aligned to maximize the strength of the collimated received beam.

Claims

1. A method of monitoring combustion properties in an interior of a boiler of the type having walls comprising a plurality of parallel steam tubes separated by a metal membrane, the method comprises:

a) providing first and second penetrations in the metal membrane between adjacent tubes on opposite sides of the boiler without relocating the adjacent tubes;

b) projecting a beam of light through a pitch optic comprising a pitch collimating lens and a pitch relay lens both residing outside the boiler interior, the pitch relay lens being optically coupled to the first penetration to project the beam into the boiler interior and being configured to have a focal point at the first penetration;

c) receiving the beam of light with a catch optic residing outside the boiler interior, the catch optic comprising a catch relay lens optically coupled to the second penetration and a catch collimating lens optically coupled to the catch relay lens;

d) determining a strength of the collimated received beam of light; and

e) aligning at least one of the pitch collimating lens and the catch collimating lens to maximize the strength of the collimated received beam.

2. The method of claim 1 wherein step e) further comprises aligning both the pitch collimating lens and the catch collimating lens to maximize the strength of the collimated received beam.

3. The method of claim 2 wherein step e) further comprises tilting the pitch and catch collimating lenses along first and second orthogonal axis.

4. The method of claim 3 wherein step e) further comprises sequentially tilting the pitch and catch optics to maximize the strength of the beam.

5. The method of claim 2 wherein step e) further comprises translating the pitch and catch optics along first and second orthogonal axes.

6. The method of claim 5 wherein step e) further comprises sequentially translating the pitch and catch optics to maximize the strength of the beam.

7. The method of claim 5 further comprising the pitch and catch collimating lenses being near collimating lenses.

8. The method of claim 1 wherein the first and second penetrations are elongated parallel to the steam tubes.

9. The method of claim 1 further comprising mounting the pitch optics in a pitch optics housing and the catch optics in a catch optics housing, with the pitch and catch relay lenses occupying an orifice in a leading wall of the pitch optics housing and the catch optics housing, respectively.

10. The method of claim 9 further comprising attaching a proximal end of first and second sight tubes to an exterior of the boiler with the first and second penetrations communicating with an interior of the first and second sight tubes, respectively.

11. The method of claim 10 further comprising attaching pitch optics housing and the catch optics housing to a distal end of the first and second sight tube, respectively, with the pitch relay lens and the catch relay lens adjacent the distal end of the first and second sight tubes, respectively.

12. An apparatus for sensing a combustion property in an interior of a boiler, the boiler comprising a plurality of parallel steam tubes separated by a metal membrane, the apparatus comprising:

a diode laser having a select lasing frequency;

a pitch collimating lens is optically coupled to a beam generated by the diode laser;

a pitch relay lens is optically coupled to the pitch collimating lens, the pitch relay lens being configured to project the beam from the laser into a first penetration in a first membrane between adjacent tubes, with a focal point of the pitch relay lens being at the first penetration;

a catch relay lens is configured to receive the projected beam through a second penetration in a second membrane substantially opposite the first membrane;

a catch collimating lens optically coupled to the catch relay lens;

an optical fiber optically coupled to the catch collimating lens;

a detector sensitive to the select lasing frequency optically coupled to the optical fiber; and

an alignment mechanism operatively associated with at least one of the pitch and catch collimating lenses to provide for alignment of the collimating lenses with respect to the beam to maximize a quantity of light received by the detector.

13. The apparatus of claim 12 further comprising a pitch housing containing the pitch collimating lens and pitch relay lens, with the pitch relay lens occupying an orifice in a leading wall of the pitch housing and a catch housing containing the catch collimating lens and the catch relay lens, with the catch relay lens occupying an orifice in a leading wall of the catch housing.

14. The apparatus of claim 13 further comprising first and second sight tubes, each having a proximal and a distal end, the proximal end of the first and second sight tubes being attached to an exterior of the boiler with the first and second penetrations communicating with an interior of the first and second sight tubes, respectively, and the pitch housing and the catch housing attached to the distal ends of the first and second sight tubes, respectively, with the respective pitch relay lens and catch relay lens in optical communication with the sight tube interiors.

15. The apparatus of claim 12 further comprising an alignment mechanism operatively associated with each of the pitch and catch collimating lenses.

16. The apparatus of claim 15 wherein each alignment mechanism comprises means to tilt the collimating lens along first and second orthogonal axes, with both the first and second orthogonal axes being substantially orthogonal to the projection beam.

17. The apparatus of claim 16 wherein the means to the tilt the collimating lens comprises a stepper motor.

18. The apparatus of claim 15 wherein each alignment mechanism comprises means to translate the collimating lens along first and second orthogonal axes.

19. The apparatus of claim 12 further comprising:

a data processing system operatively associated with the detector and the alignment mechanism, the data processing system receiving data from the detector and further causing the alignment mechanism to align the operatively associated collimating lens to maximize the strength of the beam.

20. The apparatus of claim 19 wherein each collimating lens is a near collimating lens.