Termination of a shield within an implantable medical lead

• US 8,788,061 B2
• Filed: 04/27/2010
• Issued: 07/22/2014
• Est. Priority Date: 04/30/2009
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Mehdizadeh, Bruce R., Stolz, Brian T., Klardie, Michael R., Kern, Michael J., Olsen, James M., Stone, Richard T., Cai, Chad Q., Bondhus, Spencer M., Conroy, Mark J., Abraham, Timothy R.
• Primary Examiner(s): Bertram, Eric D.
• Application Number:
  US13/265,313
• Publication Number:
  US 20120041528A1
• Time in Patent Office: 1,547 Days
• Field of Search: 607/115
• US Class Current: 607/115
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers
• CPC Class Codes: A61N 1/056 Transvascular endocardial electrode systems
• CPC Class Codes: A61N 1/086 Magnetic resonance imaging [MRI] compatible leads
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: A61N 2001/058 Fixing tools
• CPC Class Codes: A61N 2001/0582 Suture sleeves

Abstract

A shield located within an implantable medical lead may be terminated in various ways at a metal connector. The shield may be terminated by various joints including butt, scarf, lap, or other joints between insulation layers surrounding the lead and an insulation extension. The shield may terminate with a physical and electrical connection to a single metal connector. The shield may terminate with a physical and electrical connection by passing between an overlapping pair of inner and outer metal connectors. The metal connectors may include features such as teeth or threads that penetrate the insulation layers of the lead. The shield may terminate with a physical and electrical connection by exiting a jacket of a lead adjacent to a metal connector and lapping onto the metal connector.

Claims

1. An implantable medical lead, comprising:

an inner insulation layer having a proximal end;

an outer metal ring about the inner insulation layer in proximity to the proximal end;

an outer insulation layer that surrounds the inner insulation layer and that terminates prior to the proximal end of the inner insulation layer;

a shield between the inner insulation layer of the jacket and the outer insulation layer of the jacket, the shield extending beyond the termination of the outer insulation layer with a portion of the shield lapping onto the metal ring;

an insulation extension layer bonded onto the end of the inner insulation layer; and

a replacement outer insulation layer over the inner insulation layer adjacent to where the shield meets the metal ring and where the outer insulation layer is not present, the replacement outer insulation layer extending beyond the end of the inner insulation layer to also extend over the insulation extension layer, the replacement outer insulation layer being bonded directly to an end of the outer insulation layer where the shield meets the metal ring.

2. The implantable medical lead of claim 1, wherein the shield is a braid.

3. An implantable medical lead, comprising:

an inner insulation layer;

an inner metal ring located near a proximal end of the inner insulation layer, wherein the inner metal ring sits on an outer surface of the inner insulation layer;

an outer insulation layer that surrounds the inner insulation layer;

a shield between the inner insulation layer and the outer insulation layer, a portion of the shield lapping onto the metal ring; and

an outer metal ring about the inner metal ring with the portion of the shield being positioned between the inner metal ring and the outer metal ring;

an insulation extension layer bonded onto the end of the inner insulation layer; and

a replacement outer insulation layer over the shield and inner insulation layer beyond the inner metal ring and where the outer insulation layer is not present, the replacement outer insulation layer extending beyond the end of the inner insulation layer to also extend over the insulation extension layer, the replacement outer insulation layer being bonded to an end of the outer insulation layer.

4. An implantable medical lead, comprising:

an inner insulation layer;

an inner metal ring located near a proximal end of the inner insulation layer, wherein the inner metal ring is sunken into the inner insulation layer so that an outer surface of the metal ring is flush with an outer surface of the inner insulation layer;

an outer insulation layer that surrounds the inner insulation layer;

a shield between the inner insulation layer and the outer insulation layer, a portion of the shield lapping onto the metal ring; and

an outer metal ring about the inner metal ring with the portion of the shield being positioned between the inner metal ring and the outer metal ring;

an insulation extension layer bonded onto the end of the inner insulation layer; and

a replacement outer insulation layer over the shield and inner insulation layer beyond the inner metal ring and where the outer insulation layer is not present, the replacement outer insulation layer extending beyond the end of the inner insulation layer to also extend over the insulation extension layer, the replacement outer insulation layer being bonded to an end of the outer insulation layer.

5. An implantable medical lead, comprising:

an inner insulation layer;

an inner metal ring located near a proximal end of the inner insulation layer;

an outer insulation layer that surrounds the inner insulation layer, wherein the outer insulation layer covers the inner metal ring;

a shield between the inner insulation layer and the outer insulation layer, a portion of the shield lapping onto the metal ring; and

an outer metal ring about the inner metal ring with the portion of the shield being positioned between the inner metal ring and the outer metal ring, wherein the outer metal ring resides on the outer insulation layer and includes teeth that protrude through the outer insulation layer to contact the shield;

an insulation extension layer bonded onto the end of the inner insulation layer; and

a replacement outer insulation layer over the shield and inner insulation layer beyond the inner metal ring and where the outer insulation layer is not present, the replacement outer insulation layer extending beyond the end of the inner insulation layer to also extend over the insulation extension layer, the replacement outer insulation layer being bonded to an end of the outer insulation layer.

6. An implantable medical lead, comprising:

an inner insulation layer;

an inner metal ring located near a proximal end of the inner insulation layer;

an outer insulation layer that surrounds the inner insulation layer;

a shield between the inner insulation layer and the outer insulation layer, a portion of the shield lapping onto the metal ring, wherein the shield includes a plurality of wires having ends and wherein the ends are folded over individually; and

an outer metal ring about the inner metal ring with the portion of the shield being positioned between the inner metal ring and the outer metal ring;

an insulation extension layer bonded onto the end of the inner insulation layer; and

a replacement outer insulation layer over the shield and inner insulation layer beyond the inner metal ring and where the outer insulation layer is not present, the replacement outer insulation layer extending beyond the end of the inner insulation layer to also extend over the insulation extension layer, the replacement outer insulation layer being bonded to an end of the outer insulation layer.

7. An implantable medical lead, comprising:

an inner insulation layer;

an inner metal ring located near a proximal end of the inner insulation layer;

an outer insulation layer that surrounds the inner insulation layer;

a shield between the inner insulation layer and the outer insulation layer, a portion of the shield lapping onto the metal ring; and

an outer metal ring about the inner metal ring with the portion of the shield being positioned between the inner metal ring and the outer metal ring, wherein the shield passes between the inner insulation layer and the inner metal ring, with the portion of the shield being folded over so that the portion of the shield that is folded over passes over the inner metal ring and under the outer metal ring;

an insulation extension layer bonded onto the end of the inner insulation layer; and

a replacement outer insulation layer over the shield and inner insulation layer beyond the inner metal ring and where the outer insulation layer is not present, the replacement outer insulation layer extending beyond the end of the inner insulation layer to also extend over the insulation extension layer, the replacement outer insulation layer being bonded to an end of the outer insulation layer.

8. The implantable medical lead of claim 7, wherein the shield is a braid.

9. An implantable medical lead, comprising:

an inner insulation layer having a proximal end;

an outer metal ring about the inner insulation layer in proximity to the proximal end;

an outer insulation layer that surrounds the inner insulation layer and that terminates prior to the proximal end of the inner insulation layer;

a shield between the inner insulation layer of the jacket and the outer insulation layer of the jacket, the shield extending beyond the termination of the outer insulation layer with a portion of the shield lapping onto the metal ring;

an insulation extension layer bonded onto the proximal end of the inner insulation layer such that the insulation extension layer extends proximally of the proximal end of the inner insulation layer; and

a replacement outer insulation layer over the inner insulation layer adjacent to where the shield meets the metal ring and where the outer insulation layer is not present, the replacement outer insulation layer extending beyond the end of the inner insulation layer to also extend over the insulation extension layer, the replacement outer insulation layer being bonded to an end of the outer insulation layer where the shield meets the metal ring.

10. The implantable medical lead of claim 9, wherein the shield is a braid.