Folded electrical junction boxes and associated methods of use and manufacture
First Claim
1. A method for manufacturing an electrical junction box, comprising:
- receiving a single sheet or roll of metal;
initiating a plurality of operations to form at least two electrical junction boxes from the single sheet of metal, wherein the operations comprise;
forming at least one extruded threaded hole in a wall of one of the boxes;
cutting the sheet or roll of metal to form a plurality of walls for the boxes;
scoring a centerline in at least one surface of one of the boxes;
cutting at least one knockout in at least one wall of one of the boxes; and
folding the plurality of walls to form at least one folded electrical junction box.
4 Assignments
0 Petitions
Accused Products
Abstract
Folded electrical junction boxes and associated methods of use and manufacture. In one embodiment, a method for manufacturing an electrical junction box can be provided. The method can include receiving a single sheet or roll of metal. The method can further include initiating a plurality of operations to form at least two electrical junction boxes from the single sheet or roll of metal. The operations can include forming at least one extruded threaded hole in a wall of one of the boxes; cutting the sheet or roll of metal to form a plurality of walls for the boxes; scoring a centerline in at least one surface of one of the boxes; and cutting at least one knockout in at least one wall of one of the boxes. Further, the method can include folding the plurality of walls to form at least one folded electrical junction box.
406 Citations
16 Claims
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1. A method for manufacturing an electrical junction box, comprising:
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receiving a single sheet or roll of metal; initiating a plurality of operations to form at least two electrical junction boxes from the single sheet of metal, wherein the operations comprise; forming at least one extruded threaded hole in a wall of one of the boxes; cutting the sheet or roll of metal to form a plurality of walls for the boxes; scoring a centerline in at least one surface of one of the boxes; cutting at least one knockout in at least one wall of one of the boxes; and folding the plurality of walls to form at least one folded electrical junction box. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A method for manufacturing an electrical junction box, comprising:
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receiving a single sheet of metal; initiating a plurality of operations to form at least two electrical junction boxes from the single sheet of metal, wherein the operations comprise; forming at least one extruded threaded hole in a wall of one of the boxes, wherein the extruded threaded hole comprises an extruded threaded ground bump and wherein the extruded threaded ground bump comprises additional metal material disposed on a surface of the wall that engages the screw threads; cutting the sheet or roll of metal to form a plurality of walls for the boxes; scoring a centerline in at least one surface of one of the boxes; and cutting at least one knockout in at least one wall of one of the boxes, wherein the at least one knockout comprises two aligned knockouts; forming at least one protrusion in one wall of at least one box and a corresponding indentation in an adjacent wall of the at least one box, wherein the at least one protrusion and corresponding indentation are aligned in substantial contact with each other when the one wall overlaps the adjacent wall; and folding the plurality of walls to form at least one folded electrical junction box. - View Dependent Claims (14, 15, 16)
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Specification