Capping device

• US 8,789,344 B2
• Filed: 05/04/2011
• Issued: 07/29/2014
• Est. Priority Date: 05/05/2010
• Status: Active Grant

• Current Assignee: Marchesini Group S.p.A.
• Original Assignee: Marchesini Group S.p.A.
• Inventors: Monti, Giuseppe
• Primary Examiner(s): Truong, Thanh
• Assistant Examiner(s): Ferrero, Eduardo R
• Application Number:
  US13/100,712
• Publication Number:
  US 20110271642A1
• Time in Patent Office: 1,182 Days
• Field of Search: 532/99, 533/06, 533/07, 53310-312, 533/19, 533/24, 533/28
• US Class Current: 53/319
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like
• CPC Class Codes: B65B 7/2821 applying plugs or threadless stoppers for bottles or jars B67B1/04
• CPC Class Codes: B67B 1/04 by inserting threadless stoppers, e.g. corks

Abstract

A capping device for capping vials borne by a respective conveyor (101), with caps (3) which include an inserting portion (31), shaped for insertion into a mouth of the vial (2) and a head portion (32), which remains externally on the vial (2) after capping. The capping device (1) includes a pick-up zone (12) configured for supporting and containing the caps (3) to be picked up by contacting only the head portion (32) thereof, a conveyor (11) for supplying caps (3) to the pick-up zone (12), configured to carry the caps (3) by contacting only a head portion (32) thereof; and a pick-up and inserting device (13) configured and activatable for picking up at least one cap (3) at a time from the pick-up zone (12), contacting only the head portion (31), and for holding the cap only by the head portion (302) while transporting the cap to a respective vial (2), and then inserting at least a part of the inserting portion (301) into the mouth of the vial (2).

Claims

1. A capping device for capping vials borne by a conveyor with caps, each cap having an inserting portion, shaped for insertion into a mouth of a vial, and a head portion, which remains externally on the vial after capping, the capping device comprising:

a pick-up zone configured for supporting and containing the caps by contacting only the head portion thereof;

a conveyor for supplying caps to the pick-up zone, configured for carrying the caps by contacting only a head portion thereof; and

pick-up and inserting means configured and activatable for picking up at least one cap at a time from the pick-up zone, contacting only the head portion of the cap, and for transporting the picked-up cap, while retaining the cap only by the head portion thereof, to a respective vial to be capped, and for inserting at least a part of the inserting portion of the picked-up cap into the mouth of the vial;

wherein the pick-up and inserting means comprise;

at least one housing for receiving the picked-up cap and for retaining the cap releasably only by a head portion thereof,

at least one pick-up element for collecting a cap from the pick-up zone and inserting the cap in the housing, and configured for picking up and carrying the cap while contacting only the head portion thereof,

at least one transfer mechanism, to which the housing is fixed, activatable for moving the housing between a receiving position in which the housing can receive the picked-up cap and a release position in which the cap retained in the housing is brought to the vial, the transfer mechanism adjusting an orientation of the cap such that the inserting portion of the cap is facing the mouth of the vial;

at least one presser element arranged with respect to the vials so as to be activatable for pressing on only the head portion of a cap which is arranged with the inserting portion facing the mouth of the vial, and for inserting in the vial at least a part of the inserting portion, through the mouth;

wherein the transfer mechanism is configured for arranging the housing in the release position in which the presser element is movable to press on only the head portion of the picked-up cap, extracting the cap from the housing and inserting the inserting portion at least partly into the vial; and

,

wherein the housing has an internal edge which defines a through-hole, the through-hole having a width greater than a width of the inserting portion of the cap, the internal edge having a shape and dimensions for forming the through-hole such that the head portion of the cap is received and retained by an interference fit in the through-hole.

2. The capping device of claim 1, wherein the conveyor has at least one linear vibrator for carrying the caps resting on the respective head portions, with the respective inserting portions facing upwards, said linear vibrator configured for advancing the caps towards the pick-up zone, in at least one linear row with the caps being adjacent to one another, the caps advancing up to a stop surface, against which the head portion of a first cap of the linear row abuts.

3. The capping device of claim 2, wherein:

the pick-up zone has a pick-up point located between an internal end of the linear vibrator and the stop surface, and wherein

the linear vibrator, the stop surface and the pick-up point are reciprocally arranged in such a way that the linear row of caps is maintained stationary both when the pick-up point is occupied by the first cap, against which head portion the head portion of an adjacent second cap abuts, and when the pick-up point is occupied by a movable abutting element, against which the head portion of the second cap abuts, and such that the linear row advances when the pick-up point is free of caps and of the abutting element.

5. The capping device of claim 1, wherein the internal edge of the housing comprises resilient means having a shape which releasably retains by interference the head portion of the cap.

6. The capping device of claim 1, wherein the transfer mechanism is activatable for tilting the housing and the cap received therein during passage from the receiving position to the release position.

7. The capping device of claim 6, wherein the transfer mechanism has a body activatable so as to be rotatable with respect to a horizontal axis, and an arm projectingly fixed to the body and bearing the housing, which, when the body is activated for rotation, is moved and describes an arched trajectory of 180 degrees, in passage thereof from the receiving position to the release position, and vice versa.

8. The capping device of claim 6, further comprising a vertical guide located about the pick-up point, and having internal walls forming a lateral abutment to the head portion of the first cap of the linear row, while the cap is raised by the pick-up element, the vertical guide having an opening facing towards the linear vibrator, the opening enabling the caps of the linear row to accede to the pick-up point.

9. A machine for packing vials including at least one capping device according to claim 1.

4. The capping device of 3, further comprising:

a plurality of linear vibrators configured to advance the caps in several linear rows, a stop surface and a pick-up point provided for each linear row of caps, and wherein

the pick-up and inserting means comprise;

a pick-up element for each pick-up point, a housing for each pick-up point, the plurality of housings solidly constrained together, and a movable cursor for each housing.

10. A capping device for capping vials borne by a conveyor with caps, each cap having an inserting portion, shaped for insertion into a mouth of a vial, and a head portion, which remains externally on the vial after capping, the capping device comprising:

a pick-up zone configured for supporting and containing the caps by contacting only the head portion thereof;

a conveyor for supplying caps to the pick-up zone, configured for carrying the caps by contacting only a head portion thereof; and

pick-up and inserting means configured and activatable for picking up at least one cap at a time from the pick-up zone, contacting only the head portion of the cap, and for transporting the picked-up cap, while retaining the cap only by the head portion thereof, to a respective vial to be capped, and for inserting at least a part of the inserting portion of the picked-up cap into the mouth of the vial;

wherein the pick-up and inserting means comprise;

at least one housing for receiving the picked-up cap and for retaining the cap releasably only by a head portion thereof,

at least one pick-up element for collecting a cap from the pick-up zone and inserting the cap in the housing, and configured for picking up and carrying the cap while contacting only the head portion thereof,

at least one transfer mechanism, to which the housing is fixed, activatable for moving the housing between a receiving position in which the housing can receive the picked-up cap and a release position in which the cap retained in the housing is brought to the vial, the transfer mechanism adjusting an orientation of the cap such that the inserting portion of the cap is facing the mouth of the vial;

at least one presser element arranged with respect to the vials so as to be activatable for pressing on only the head portion of a cap which is arranged with the inserting portion facing the mouth of the vial, and for inserting in the vial at least a part of the inserting portion, through the mouth;

wherein the transfer mechanism is configured for arranging the housing in the release position in which the presser element is movable to press on only the head portion of the picked-up cap, extracting the cap from the housing and inserting the inserting portion at least partly into the vial;

wherein the transfer mechanism is activatable for tilting the housing and the cap received therein during passage from the receiving position to the release position; and

,

wherein the pick-up element comprises a lifting member having a top for supporting a cap and a lateral surface, the lifting member arranged at the pick-up point and being vertically movable between a lower arrangement in which the top thereof can restingly receive the head portion of the first cap of the linear row, contacting only the head portion, the head portion of the second cap abutting with the head portion of the first cap, and an upper arrangement in which the first cap, which occupies the pick-up point, is raised so that the first cap is insertable in a through-hole, defined by an internal edge of the housing, when the housing is in the receiving position, the inserting portion freely passing through the through-hole, the first cap contacting the internal edge of the housing only with the head portion, and wherein

the lifting member constitutes the abutting element when the top of the lifting member is located superiorly of the linear vibrator, the head portion of the second cap of the row abutting against the lateral surface of the lifting member.

11. The capping device of claim 10, wherein the conveyor has at least one linear vibrator for carrying the caps resting on the respective head portions, with the respective inserting portions facing upwards, said linear vibrator configured for advancing the caps towards the pick-up zone, in at least one linear row with the caps being adjacent to one another, the caps advancing up to a stop surface, against which the head portion of a first cap of the linear row abuts.

12. The capping device of claim 10, wherein:

the pick-up zone has a pick-up point located between an internal end of the linear vibrator and the stop surface, and wherein

the linear vibrator, the stop surface and the pick-up point are reciprocally arranged in such a way that the linear row of caps is maintained stationary both when the pick-up point is occupied by the first cap, against which head portion the head portion of an adjacent second cap abuts, and when the pick-up point is occupied by a movable abutting element, against which the head portion of the second cap abuts, and such that the linear row advances when the pick-up point is free of caps and of the abutting element.

13. The capping device of claim 10, wherein the internal edge of the housing comprises resilient means having a shape which releasably retains by interference the head portion of the cap.

14. The capping device of claim 10, wherein the transfer mechanism has a body activatable so as to be rotatable with respect to a horizontal axis, and an arm projectingly fixed to the body and bearing the housing, which, when the body is activated for rotation, is moved and describes an arched trajectory of 180 degrees, in passage thereof from the receiving position to the release position, and vice versa.

15. A machine for packing vials including at least one capping device according to claim 10.

16. A capping device for capping vials borne by a conveyor with caps, each cap having an inserting portion, shaped for insertion into a mouth of a vial, and a head portion, which remains externally on the vial after capping, the capping device comprising:

a pick-up zone configured for supporting and containing the caps by contacting only the head portion thereof;

a conveyor for supplying caps to the pick-up zone, configured for carrying the caps by contacting only a head portion thereof; and

pick-up and inserting means configured and activatable for picking up at least one cap at a time from the pick-up zone, contacting only the head portion of the cap, and for transporting the picked-up cap, while retaining the cap only by the head portion thereof, to a respective vial to be capped, and for inserting at least a part of the inserting portion of the picked-up cap into the mouth of the vial;

wherein the pick-up and inserting means comprise;

at least one housing for receiving the picked-up cap and for retaining the cap releasably only by a head portion thereof,

at least one pick-up element for collecting a cap from the pick-up zone and inserting the cap in the housing, and configured for picking up and carrying the cap while contacting only the head portion thereof,

at least one transfer mechanism, to which the housing is fixed, activatable for moving the housing between a receiving position in which the housing can receive the picked-up cap and a release position in which the cap retained in the housing is brought to the vial, the transfer mechanism adjusting an orientation of the cap such that the inserting portion of the cap is facing the mouth of the vial;

at least one presser element arranged with respect to the vials so as to be activatable for pressing on only the head portion of a cap which is arranged with the inserting portion facing the mouth of the vial, and for inserting in the vial at least a part of the inserting portion, through the mouth;

wherein the transfer mechanism is configured for arranging the housing in the release position in which the presser element is movable to press on only the head portion of the picked-up cap, extracting the cap from the housing and inserting the inserting portion at least partly into the vial;

wherein the transfer mechanism is activatable for tilting the housing and the cap received therein during passage from the receiving position to the release position;

wherein the transfer mechanism has a body activatable so as to be rotatable with respect to a horizontal axis, and an arm projectingly fixed to the body and bearing the housing, which, when the body is activated for rotation, is moved and describes an arched trajectory of 180 degrees, in passage thereof from the receiving position to the release position, and vice versa; and

,

wherein the presser element of the pick-up and inserting means comprises a vertically-movable cursor having a stem which terminates in a lower end shaped for pressing a cap from above in a downwards direction while only contacting the head portion thereof, the stem and the lower end being dimensioned for passing through a through-hole of the housing.

17. The capping device of claim 16, wherein the housing has at least one passage between an external edge thereof and the internal edge thereof, which defines the through-hole, the passage being of greater dimensions than the stem of the cursor, and being arranged so that after the housing has been brought into the release position, together with the picked-up cap, and after the cursor has extracted the cap from the housing by pressing the head portion, the body of the transfer mechanism is activatable in rotation for transferring the housing towards the receiving position, with the stem of the cursor passing freely through the passage of the housing.

18. The capping device of claim 16, wherein the conveyor has at least one linear vibrator for carrying the caps resting on the respective head portions, with the respective inserting portions facing upwards, said linear vibrator configured for advancing the caps towards the pick-up zone, in at least one linear row with the caps being adjacent to one another, the caps advancing up to a stop surface, against which the head portion of a first cap of the linear row abuts.

19. The capping device of claim 18, wherein:

the pick-up zone has a pick-up point located between an internal end of the linear vibrator and the stop surface, and wherein

the linear vibrator, the stop surface and the pick-up point are reciprocally arranged in such a way that the linear row of caps is maintained stationary both when the pick-up point is occupied by the first cap, against which head portion the head portion of an adjacent second cap abuts, and when the pick-up point is occupied by a movable abutting element, against which the head portion of the second cap abuts, and such that the linear row advances when the pick-up point is free of caps and of the abutting element.

20. The capping device of claim 16, wherein the internal edge of the housing comprises resilient means having a shape which releasably retains by interference the head portion of the cap.