Implantable medical assembly

• US 8,790,819 B1
• Filed: 10/09/2007
• Issued: 07/29/2014
• Est. Priority Date: 10/06/2006
• Status: Expired due to Fees

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Freitag, Gary, Frustaci, Dominick
• Primary Examiner(s): Ryan, Patrick
• Assistant Examiner(s): GRESO, AARON J
• Application Number:
  US11/869,118
• Time in Patent Office: 2,485 Days
• Field of Search: 128/897, 607/1, 607/2, 434/262, 429/163, 429/122
• US Class Current: 429/163
• CPC Class Codes: A61M 2005/14204 with gas-producing electrochemical cell
• CPC Class Codes: A61M 2205/8231 using electrochemical gas generating device for the driving gas
• CPC Class Codes: A61M 5/14276 specially adapted for implantation
• CPC Class Codes: A61N 1/3756 Casings with electrodes thereon, e.g. leadless stimulators
• CPC Class Codes: A61N 1/378 Electrical supply
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/058 Construction or manufacture
• CPC Class Codes: H01M 4/483 for non-aqueous cells H01M4/485 takes precedence
• CPC Class Codes: H01M 4/58 of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
• CPC Class Codes: H01M 4/5815 Sulfides
• CPC Class Codes: H01M 50/186 characterised by the disposition of the sealing members
• CPC Class Codes: H01M 50/191 Inorganic material
• CPC Class Codes: H01M 50/202 Casings or frames around the primary casing of a single cell or a single battery
• CPC Class Codes: H01M 50/247 specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
• CPC Class Codes: H01M 50/466 U-shaped, bag-shaped or folded
• CPC Class Codes: H01M 50/50 Current conducting connections for cells or batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A compact implantable medical assembly is comprised of a medical device connected to an electrochemical cell. The medical device is comprised of a housing enclosing at least one electrical circuit and including an end having a perimeter edge and a contact opening therethrough. The electrochemical cell is comprised of a casing having a sidewall extending to a distal end and a proximal end forming a proximal opening. The proximal casing end is joined to the medical device housing. A glass-to-metal seal supports a terminal pin extending from within the casing through the proximal casing opening and through the contact opening in the end of the housing. The terminal pin is connected to the electrical circuit contained within the housing. That way the cell serves as the power source for the medical device with both the cell and medical device being exposed to body fluid.

Claims

1. An implantable medical assembly,

which comprises:

a) a medical device comprising;

i) an electrically conductive device housing comprising a device housing end surrounding a device contact opening, and

ii) at least one electrical circuit contained within and electrically connected to the device housing; and

b) an electrochemical cell comprising;

i) an electrically conductive cell casing comprising a casing sidewall extending from a distal casing opening to a proximal casing opening;

ii) an electrically non-conductive insulator disposed along a first interior portion of the casing sidewall adjacent to the proximal casing opening;

iii) a cathode active material contained within the insulator;

iv) a separator disc comprising a polymeric material that permits ionic flow between opposed first and second major disc faces spaced apart from each other by a disc thickness providing a disc edge that is contiguous with a second interior portion of the casing sidewall, wherein the first major disc face is in contact with the cathode active material contained within the insulator;

v) an anode active material in direct contact with the second major disc face and with a third interior portion of the casing sidewall adjacent to the distal casing opening so that the cell casing serves as an anode terminal, wherein the first and second major disc faces are continuous surfaces that prevent the anode active material from physical contact with the cathode active material;

vi) a lid sealed to the distal casing opening;

vii) a glass-to-metal seal hermetically sealed to the proximal casing opening, wherein the glass-to-metal seal comprises a terminal pin extending through a sealing glass in the proximal casing opening and through the device contact opening in the device housing end, the terminal pin having a proximal pin portion within the cell casing in contact with the cathode active material to thereby serve as a cathode terminal and a distal pin portion as a positive contact electrically connected to the at least one electrical circuit contained within the device housing; and

viii) an electrolyte activating the anode active material and the cathode active material,

c) wherein the electrically conductive cell casing at the proximal casing opening is directly electrically connected to the device housing at the device contact opening so that there is electrical continuity from the cell casing as the anode terminal to the device housing as a negative electrical contact connected to the at least one electrical circuit and then the terminal pin as the positive electrical contact and the cathode terminal to thereby power the at least one electrical circuit in the device housing.

2. The implantable medical assembly of claim 1 wherein the casing sidewall is comprised of a narrowed region contiguous with the glass-to-metal seal.

3. The implantable medical assembly of claim 1 further comprising an elastomeric material that joins the separator to the glass-to-metal seal.

4. The implantable medical assembly of claim 3 wherein the separator is formed as a bag having a sidewall and a bottom, and wherein the bottom is joined to the glass-to-metal seal by the elastomeric material.

5. The implantable medical assembly of claim 1 wherein the separator includes an outer separator edge and the separator disc is in contact with the outer separator edge.

6. The implantable medical assembly of claim 1 wherein the lid comprises a protrusion in interference contact with the anode active material.

7. The implantable medical assembly of claim 6 wherein the protrusion is embedded in the anode active material.

8. The implantable medical assembly of claim 1 wherein the lid applies a compressive force to the anode active material, the separator disc, and the cathode active material.

9. The implantable medical assembly of claim 1 further comprising a flange at the proximal opening of the casing, the flange contacted to the device housing end.

10. The implantable medical assembly of claim 1 wherein the cathode active material is of a powder form pressed into the insulator.

11. The implantable medical assembly of claim 1 wherein of the cell casing is of an electrically conductive material selected from the group consisting of titanium, stainless steel, Ti—

Al—

V, Ti—

Al—

Nb, Ti-13NB-13Zr, and Ti—

Mo—

Zr—

Fe.

14. The implantable medical assembly of claim 1 wherein the anode active material is lithium.

15. The implantable medical assembly of claim 1 wherein the cathode active material is selected from the group consisting of silver vanadium oxide, copper silver vanadium oxide (CSVO), V₂O₅, MnO₂, LiCoO₂, LiNiO₂, LiMn₂O₄, TiS₂, Cu₂S, FeS, FeS₂, copper oxide, copper vanadium oxide, Ag₂O, Ag₂O₂, CuF₂, Ag₂CrO₄, MnO₂, and mixtures thereof.

16. The implantable medical assembly of claim 1 wherein the cathode active material is mixed with about 1% to 5% of a conductive diluent and about 1% to 5% of a binder material, by weight, prior to being used in the cell.

17. The implantable medical assembly of claim 16 wherein the conductive diluent is selected from the group consisting of acetylene black, carbon black, graphite, powdered aluminum, powdered titanium, and powdered stainless steel.

12. An implantable medical assembly,

which comprises:

a) a medical device comprising;

i) an electrically conductive device housing comprising a device housing end surrounding a device contact opening, and

ii) at least one electrical circuit contained within and electrically connected to the device housing; and

b) an electrochemical cell comprising;

i) an electrically conductive cell casing comprising a casing sidewall extending from a distal casing opening to a proximal casing opening;

ii) an electrically non-conductive insulator disposed along a first interior portion of the casing sidewall adjacent to the proximal casing opening;

iii) a first electrode active material contained within the insulator;

iv) a separator disc comprising a polymeric material that permits ionic flow between opposed first and second major disc faces spaced apart from each other by a disc thickness providing a disc edge that is contiguous with a second interior portion of the casing sidewall, wherein the first major disc face is in contact with the first electrode active material contained within the insulator;

v) a second, counter electrode active material in direct contact with the second major disc face and with a third interior portion of the casing sidewall adjacent to the distal casing opening so that the casing serves as a second electrode terminal, wherein the first and second major disc faces are continuous surfaces that prevent the first electrode active material from physical contact with the second electrode active material;

vi) a lid sealed to the distal casing opening;

vii) a glass-to-metal seal hermetically sealed to the proximal casing opening, wherein the glass-to-metal seal comprises a terminal pin extending through a sealing glass in the proximal casing opening and through the device contact opening in the device housing end, the terminal pin having a proximal pin portion within the cell casing in contact with the first electrode active material to thereby serve as a first electrode terminal and a distal pin portion as a first electrical contact electrically connected to the at least one electrical circuit contained within the device housing; and

viii) an electrolyte activating the first and second electrode active materials,

c) wherein the electrically conductive cell casing at the proximal casing opening is directly electrically connected to the device housing at the device contact opening so that there is electrical continuity from the cell casing as the second electrode terminal to the device housing as a second electrical contact connected to the at least one electrical circuit and then the terminal pin as the first electrical contact and the first electrode terminal to thereby power the at least one electrical circuit in the device housing.

13. An implantable medical assembly,

which comprises:

a) a medical device comprising;

i) an electrically conductive device housing comprising a device housing end surrounding a device contact opening, and

ii) at least one electrical circuit contained within and electrically connected to the device housing;

and

b) an electrochemical cell comprising;

i) an electrically conductive cell casing comprising a casing sidewall extending from a distal casing opening to a proximal casing opening;

ii) an electrically non-conductive insulator disposed along a first interior portion of the casing sidewall adjacent to the proximal casing opening;

iii) a first electrode active material contained within the insulator;

iv) a separator disc comprising a polymeric material that permits ionic flow between opposed first and second major disc faces spaced apart from each other by a disc thickness providing a disc edge that is contiguous with a second interior portion of the casing sidewall, wherein the first major disc face is in contact with the first electrode active material contained within the insulator;

v) a second, counter electrode active material in direct contact with the second major disc face and with a third interior portion of the casing sidewall adjacent to the distal casing opening so that the casing serves as a second electrode terminal, wherein the first and second major disc faces are continuous surfaces that prevent the first electrode active material from physical contact with the second electrode active material;

vi) a lid sealed to the distal casing opening;

vii) a glass-to-metal seal hermetically sealed to the proximal casing opening, wherein the glass-to-metal seal comprises a terminal pin extending through a sealing glass in the proximal casing opening and through the device contact opening in the device housing end, and wherein the terminal pin extends along a pin axis from a proximal pin portion within the cell casing in contact with the first electrode active material to a distal pin portion in the device housing;

viii) an electrolyte activating the first and second electrode active materials; and

c) a spring contact having a spring length extending along a spring axis aligned with the pin axis, wherein the spring biases between a proximal spring end in electrical contact with the distal pin portion and a distal spring end as a first electrical contact with the at least one electrical circuit within the device housing,

d) wherein the electrically conductive cell casing at the proximal casing opening is directly electrically connected to the device housing at the device contact opening so that there is electrical continuity from the cell casing as the second electrode terminal to the device housing as a second electrical contact connected to the at least one electrical circuit and then the terminal pin and spring as the first electrical contact and the first electrode terminal to thereby power the at least one electrical circuit in the device housing.

18. The implantable medical assembly of claim 13 wherein the spring is a coil spring.

19. The implantable medical assembly of claim 13 wherein the lid comprises a protrusion in interference contact with the second electrode active material.