Power converter with reduced power dissipation

• US 8,792,257 B2
• Filed: 03/25/2011
• Issued: 07/29/2014
• Est. Priority Date: 03/25/2011
• Status: Active Grant

• Current Assignee: MyPAQ Holdings Ltd. (Transpacific IP Group Limited)
• Original Assignee: Power Systems Technologies Company Limited (Flex, Ltd.)
• Inventors: Berghegger, Ralf Schrder genannt
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US13/071,705
• Publication Number:
  US 20120243271A1
• Time in Patent Office: 1,222 Days
• Field of Search: 363/20, 363/21.01, 363/21.07, 363/21.09, 363/21.15, 363/21.17
• US Class Current: 363/21.15
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power converter with reduced power dissipation at light loads and method of operating the same. In one embodiment, the power converter includes an opto-isolator circuit configured to produce an output signal dependent on an output characteristic of the power converter. The power converter also includes a controller configured to control the output characteristic to a first regulated value when the output signal is greater than or equal to a threshold level, and control the output characteristic to a second regulated value less than the first regulated value when the output signal is less than the threshold level.

Claims

1. A power converter, comprising:

an opto-isolator circuit configured to produce an output signal dependent on an output characteristic of said power converter; and

a controller configured to;

control said output characteristic to a first regulated value when said output signal is greater than or equal to a threshold level, and

control said output characteristic to a second regulated value less than said first regulated value when said output signal is less than said threshold level.

2. The power converter as recited in claim 1 wherein said second regulated value comprises a level sufficient for said output characteristic to power said opto-isolator circuit.

3. The power converter as recited in claim 1 wherein said controller is configured to control said output characteristic to said second regulated value in accordance with a voltage of a winding of a transformer.

4. The power converter as recited in claim 3 wherein said voltage of said winding of said transformer is sensed with a diode and resistor-capacitor network.

5. The power converter as recited in claim 1 further comprising a startup circuit configured to power said controller to initiate a switching action for a switch during a startup interval, said controller configured to terminate an operation of said startup circuit after said switching action for said switch commences.

6. The power converter as recited in claim 5 wherein said operation of said startup circuit is configured to be reinitiated after a delay period when said switching action for said switch terminates.

7. The power converter as recited in claim 5 wherein said operation of said startup circuit is configured to be reinitiated in accordance with said output signal from said opto-isolator circuit.

8. The power converter as recited in claim 1 wherein said output signal is an inverted sense of said output characteristic.

9. The power converter as recited in claim 1 wherein said controller is configured to disable a switching frequency of said power converter dependent on said output characteristic or another output characteristic of said power converter.

10. The power converter as recited in claim 9 wherein said controller is turned off when said switching frequency of said power converter is disabled.

11. A method, comprising:

producing an output signal from an opto-isolator circuit dependent on an output characteristic of a power converter;

controlling said output characteristic to a first regulated value when said output signal is greater than or equal to a threshold level, and

controlling said output characteristic to a second regulated value less than said first regulated value when said output signal is less than said threshold level.

12. The method as recited in claim 11 wherein said second regulated value comprises a level sufficient for said output characteristic to power a circuit for producing said output signal.

13. The method as recited in claim 11 wherein controlling said output characteristic to said second regulated value is performed in accordance with a voltage of a winding of a transformer.

14. The method as recited in claim 13 wherein said voltage of said winding of said transformer is sensed with a diode and resistor-capacitor network.

15. The method as recited in claim 11 further comprising powering a start up circuit for an initiation of a switching action for a switch during a startup interval, and terminating an operation of said startup circuit after said switching action for said switch commences.

16. The method as recited in claim 15 further comprising reinitiating said operation of said startup circuit after a delay period when said switching action for said switch terminates.

17. The method as recited in claim 15 further comprising reinitiating said operation of said startup circuit in accordance with said output signal from said opto-isolator circuit.

18. The method as recited in claim 11 wherein said output signal is an inverted sense of said output characteristic.

19. The method as recited in claim 11 further comprising disabling a switching frequency of said power converter dependent on said output characteristic or another output characteristic of said power converter.

20. The method as recited in claim 19 wherein said method is disabled when said switching frequency of said power converter is disabled.