Method and apparatus for forming retainers on a suture

• US 8,793,863 B2
• Filed: 04/11/2008
• Issued: 08/05/2014
• Est. Priority Date: 04/13/2007
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Hunter, William L., Herrmann, Robert A., Naimagon, Alexander
• Primary Examiner(s): COZART, JERMIE E
• Application Number:
  US12/101,885
• Publication Number:
  US 20090012560A1
• Time in Patent Office: 2,307 Days
• Field of Search: 29/71, 29/72, 29/73, 295/57, 295/59, 600/228, 606/228
• US Class Current: 29/557
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/06057 Double-armed sutures, i.e. sutures having a needle attached to each end
• CPC Class Codes: A61B 2017/06176 with protrusions, e.g. barbs
• CPC Class Codes: Y10T 29/49995 Shaping one-piece blank by removing material
• CPC Class Codes: Y10T 83/02 Other than completely through work thickness

Abstract

A method of forming retainers on a suture includes providing a suture having a longitudinal axis and a circumference, a cutter, and a displacer that can longitudinally displace at least one of the suture and the cutter relative to the other, and can at least one of revolve the cutter about the suture and rotate the suture; and placing the cutter and suture into cutting engagement to form a first helical escarpment about the suture circumference. An apparatus for performing the method is also provided.

Claims

1. A method of forming retainers on a suture, said method comprising:

providing a suture having a longitudinal axis and a circumference;

providing a cutter;

providing a displacer including a track that can longitudinally displace at least one of the suture and the cutter relative to the other, and can at least one of revolve the cutter about the suture and rotate the suture;

placing the cutter and suture into cutting engagement to form a first helical escarpment about the suture circumference;

rotating the cutter about a cutter axis; and

moving the cutter along the track.

2. The method of claim 1, further comprising cutting a second helical escarpment.

3. The method of claim 2, comprising cutting the second escarpment to intersect the first escarpment at least one escarpment point.

4. The method of claim 3, further comprising the step of rounding off the at least one escarpment point.

5. The method of claim 2, comprising cutting the first and second escarpments to have differing pitches.

6. The method of claim 2, comprising cutting the first and second escarpments to be chirally opposing.

7. The method of claim 2, comprising cutting the first and second escarpments to have substantially similar cut depths.

8. The method of claim 7, comprising cutting the first and second escarpments proximal to an end of the suture.

9. The method of claim 2, comprising cutting the first and second escarpments to have differing cut depths.

10. The method of claim 1, comprising using the cutter selected from the class comprised of lasers, blades, grinding wheels, and cutting discs.

11. The method of claim 1, comprising providing on the suture a coating.

12. The method of claim 11, comprising providing a coating that comprises at least one composition selected from the class consisting of anti-proliferative agents, anti-angiogenic agents, anti-infective agents, fibrosis-inducing agents, anti-scarring agents, lubricious agents, echogenic agents, anti-inflammatory agents, cell cycle inhibitors, analgesics, and anti-microtubule agents.

13. The method of claim 1, comprising providing a coating on the suture that comprises at least in part in at least one composition selected from the class consisting of anti-proliferative agents, anti-angiogenic agents, anti-infective agents, fibrosis-inducing agents, anti-scarring agents, lubricious agents, echogenic agents, anti-inflammatory agents, cell cycle inhibitors, analgesics, and anti-microtubule agents.

14. The method of claim 1 wherein the placing step includes placing the cutter and the suture into cutting engagement at a transverse cut angle;

and the step of cutting at a cut angle to form the first helical escarpment about the suture circumference.

15. The method of claim 1 wherein the step of providing a displacer comprises both the cutter revolving and the suture rotating relative to the other.

16. The method of claim 1 wherein the step of providing a displacer comprises selectively one of the cutters revolving and the suture rotating relative to the other.

17. The method of claim 1 wherein said suture providing step includes providing a twisted suture.

18. The method of claim 1 wherein said displacer moves the track along the longitudinal axis.

19. An apparatus to form a retainer on a suture comprising:

a suture holding frame adapted to hold a suture along a longitudinal axis;

a cutter that can cut the retainer; and

a displacer that can (1) displace at least one of the suture holding frame, the suture in the suture holding frame and the cutter along the longitudinal axis, (2) rotate the suture holding frame, and (3) can at least one of revolve the cutter about the suture, and rotate the suture.

20. The apparatus of claim 19 comprising:

a placer that can place the cutter in cutting engagement with the suture in order to cut the retainer.

21. The apparatus of claim 19 comprising a cutter rotating motor engaged with the cutter to rotate the cutter about a cutter axis.

22. The apparatus of claim 19 wherein said displacer includes, in said suture holding frame, a suture feeding mechanism that is adapted to move the suture along the longitudinal axis.

23. The apparatus of claim 19 wherein said displacer includes a spiraling track, and can revolve said cutter along the spiraling track.

24. An apparatus to form a retainer on a suture comprising:

a suture holding frame adapted to hold a suture along a longitudinal axis;

a cutter that can cut the retainer; and

a displacer that can (1) displace at least one of the suture holding frame, the suture in the suture holding frame and the cutter along the longitudinal axis, and (2) can at least one of revolve the cutter about the suture, and rotate the suture; and

wherein said displacer includes a spiraling track, and can revolve said cutter along the spiraling track.

25. The apparatus of claim 24 comprising:

a placer that can place the cutter in cutting engagement with the suture in order to cut the retainer.

26. The apparatus of claim 24 comprising a cutter rotating motor engaged with the cutter to rotate the cutter about a cutter axis.

27. The apparatus of claim 24 wherein said displacer includes, in said suture holding frame, a suture feeding mechanism that is adapted to move the suture along the longitudinal axis.

28. The apparatus of claim 24 wherein said displacer can rotate the suture holding frame.