System and method for detection of open connections between an integrated circuit and a multi-cell battery pack

• US 8,797,043 B2
• Filed: 06/30/2011
• Issued: 08/05/2014
• Est. Priority Date: 10/04/2010
• Status: Active Grant

• Current Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Original Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Inventors: Laber, Edgardo, Allen, Anthony, Martinez, Carlos
• Primary Examiner(s): Vazquez, Arleen M
• Assistant Examiner(s): Alejnikov, Jr., Robert P
• Application Number:
  US13/174,040
• Publication Number:
  US 20120081128A1
• Time in Patent Office: 1,132 Days
• Field of Search: 324/434, 324/500, 324/512, 324/522, 324/537, 320/134, 320/139, 320/141, 320/161, 429/61, 429/90, 429/91, 429/149
• US Class Current: 324/522
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: G01R 31/68 Testing of releasable connections, e.g. of terminals mounted on a printed circuit board

Abstract

An apparatus comprises an integrated circuit and an open connection detection circuit within the integrated circuit. The integrated circuit includes a plurality of inputs for connecting with a plurality of outputs of a multi-cell battery pack. The open connection detection circuit within the integrated circuit detects an open connection on at least one of the plurality of inputs from the multi-cell battery and generates a fault condition responsive thereto.

Claims

1. An apparatus, comprising:

an integrated circuit including a plurality of inputs for connecting with a plurality of outputs of a multi-cell battery pack; and

an open connection detection circuit within the integrated circuit for detecting an open connection on at least one of the plurality of inputs connected to the multi-cell battery pack and generating a fault condition responsive thereto, the open connection detection circuit comprising;

a plurality of current source devices, each one of the plurality of current source devices respectively connected between one of the plurality of inputs connected to the multi-cell battery and a reference voltage; and

a plurality of switches, each of which is capable of turning on and off one of the plurality of current source devices, wherein each switch, when turned on, causes a current to flow through the input to which its respective current source device is connected.

2. The apparatus of claim 1, wherein the open connection detection circuit further comprises:

at least one comparator for comparing voltages at adjacent inputs of the plurality of inputs and generating a control signal responsive thereto;

control logic for generating a fault detection indication responsive to the control signals indicating an open connection on at least one of the plurality of inputs.

3. The apparatus of claim 2, wherein an output of the at least one comparator generates the control signal that changes responsive to a voltage at a higher voltage node being lower than a second voltage at a lower voltage node or responsive to an abnormal voltage change.

4. The apparatus of claim 2, wherein the open connection detection circuit further comprises:

a first diode connected to a power connection pin of the integrated circuit; and

wherein when the first diode is in a forward biased condition indicating an open circuit on the power connection pin, the control logic generates the fault detection indication.

5. The apparatus of claim 2, wherein the open connection detection circuit further comprises:

a second diode connected to a ground connection pin of the integrated circuit; and

wherein when the second diode is in a forward biased condition indicating an open circuit on the ground pin, the control logic generates the fault detection indication.

6. The apparatus of claim 1, further including a plurality of RC circuits, each RC circuit connected to one of the plurality of pins of the multi-cell battery pack.

7. The apparatus of claim 6, further including the multi-cell battery pack having a plurality of outputs from a plurality of series connected battery cells, the multi-cell battery pack providing an output to each of the plurality of inputs of the integrated circuit.

8. An open connection detection circuit for detecting an open connection on at least one of a plurality of inputs from a multi-cell battery pack, comprising:

a plurality of current source devices, each one of the plurality of current source devices respectively connected between one of the plurality of inputs from the multi-cell battery and a reference voltage;

a plurality of switches, each of which is capable of turning on and off one of the plurality of current source devices, wherein each switch, when turned on, causes a current to flow through the input to which its respective current source device is connected;

at least one comparator for comparing voltages at adjacent inputs of the plurality of inputs and generating a control signal responsive thereto; and

control logic for generating a fault detection indication responsive to the control signals indicating an open connection on at least one of the plurality of inputs.

9. The open connection detection circuit of claim 8, wherein when an output of a comparator generates the control signal that changes responsive to a voltage at a higher voltage node being lower than a second voltage at a lower voltage node or responsive to an abnormal voltage change.

10. The open connection detection circuit of claim 8, wherein the open connection detection circuit further comprises:

a first diode connected to a power connection pin of the integrated circuit; and

wherein when the first diode is in a forward biased condition indicating an open circuit on the power connection pin, the control logic generates the fault detection indication.

11. The open connection detection circuit of claim 8, wherein the open connection detection circuit further comprises:

a second diode connected to a ground connection pin of the integrated circuit; and

wherein when the second diode is in a forward biased condition indicating an open circuit on the ground pin, the control logic generates the fault detection indication.

12. The open connection detection circuit of claim 8, further including a plurality of RC circuits, each RC circuit connected to one of the plurality of pins of the multi-cell battery pack.

13. The open connection detection circuit of claim 8, wherein the open connection detection circuit is implemented within an integrated circuit device.

14. A method for detecting an open connection between an integrated circuit device and a multi-cell battery, comprising the steps of:

monitoring each input in a plurality of inputs on the integrated circuit from the multi-cell battery pack;

detecting the open connection on at least one of the plurality of inputs from the multi-cell battery pack, wherein the step of detecting the open connection further comprises;

selectively activating at least one of a plurality of switches, each switch respectively associated with one of a plurality of current source devices, each of the plurality of current source devices respectively connected with one of the plurality of inputs from the multi-cell battery; and

applying a current through each of the plurality of inputs from the one of the plurality of current source devices; and

generating a fault condition responsive to the detected open connection within the integrated circuit device.

15. The method of claim 14, wherein the step of detecting further comprises the steps of:

comparing voltages at adjacent inputs of the plurality of inputs; and

generating a control signal responsive to the comparison.

16. The method of claim 15, wherein the step of generating the fault condition further comprises the step of generating a fault detection indication responsive to the control signals indicating an open connection on at least one of the plurality of inputs.

17. The method of claim 15, wherein the step of generating the control signal further comprises the step of generating the control signal that changes responsive to a voltage at a higher voltage node becoming lower than a second voltage at a previously lower voltage node or responsive to an abnormal voltage change.

18. The method of claim 14, wherein the step of generating the fault condition further comprising the steps of:

determining whether a first diode connected to a power connection pin of the integrated circuit device is operating in a forward biased condition indicating an open circuit on the power connection pin; and

generating a fault detection indication responsive to a determination that the first diode is operating in the forward biased condition.

19. The method of claim 14, wherein the step of generating the fault condition further comprising the steps of:

determining whether a second diode connected to a ground connection pin of the integrated circuit device is operating in a forward biased condition indicating an open circuit on the ground connection pin; and

generating a fault detection indication responsive to a determination that the second diode is operating in the forward biased condition.