Suture anchor

• US 8,801,755 B2
• Filed: 01/06/2014
• Issued: 08/12/2014
• Est. Priority Date: 04/06/2004
• Status: Active Grant

• Current Assignee: Arthrex Incorporated
• Original Assignee: Arthrex Incorporated
• Inventors: Dreyfuss, Peter J., Benavitz, William C.
• Primary Examiner(s): Dornbusch, Dianne
• Application Number:
  US14/148,460
• Publication Number:
  US 20140121701A1
• Time in Patent Office: 218 Days
• Field of Search: 606/232, 606/74, 606/300, 606/309, 606/312, 411/320, 411/142, 411/199, 411/216, 411/356, 411/357, 411/76, 411/350, 411/555
• US Class Current: 606/232
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: Y10T 29/49947 by applying separate fastener

Abstract

A suture anchor assembly includes an anchor having a proximal end, a distal end, a longitudinal axis, a first length, and an internal passage within the anchor. The internal passage begins at an opening in the proximal end and has a second length shorter than the first length. A support structure fixed longitudinally relative to the anchor extends across the internal passage and has a third length shorter than the second length. A suture within the internal passage is received about a distal surface of the support structure. A suture extends out of the opening in the proximal end. A driver includes a cannula having a distal opening and a proximal opening, and the suture is received within the cannula. A first end and the second end of the suture extend outside of the proximal opening, the driver having a drive surface near the distal opening that engages the anchor.

Claims

1. A suture anchor assembly, comprising:

an anchor body including a distal end, a proximal end, an exterior surface, a length extending along a central longitudinal axis of the anchor body, a passage, and a helical thread extending at least partially around the passage, wherein the passage extends about the central longitudinal axis, the passage extends at least partially along the length of the anchor body, and the passage extends from an opening located at the proximal end of the anchor body;

a rigid support fixed by the anchor body against relative movement along the central longitudinal axis of the anchor body, wherein the passage is defined by a first interior surface spaced opposite to a second interior surface, and the rigid support is attached to the first interior surface and to the second interior surface, wherein the rigid support has a first dimension that is generally parallel to the central longitudinal axis of the anchor body and a second dimension that is generally perpendicular to the central longitudinal axis of the anchor body, the second dimension is longer than the first dimension, the rigid support extends across the passage and to the exterior surface, the exterior surface having a first exterior surface and a second exterior surface, the first exterior surface spaced from the second exterior surface, wherein the second dimension is defined between the first exterior surface and the second exterior surface;

at least one tissue securing suture having a suture length and supported by the rigid support, wherein the at least one tissue securing suture includes a first end and a second end that extend out of the opening located at the proximal end of the anchor body, and the rigid support is spaced axially away from the opening at the proximal end along the central longitudinal axis; and

a driver including a shaft having a shaft length, the shaft engaging the anchor body, and the suture length of the at least one tissue securing suture is greater than the shaft length of the shaft.

2. The suture anchor assembly of claim 1, wherein the rigid support extends through the first interior surface and the second interior surface.

3. The suture anchor assembly of claim 1, wherein the at least one tissue securing suture is received about a leading distal surface of the rigid support, the leading distal surface extending across the central longitudinal axis of the anchor body.

4. A suture anchor assembly, comprising:

an anchor body including a distal end, a proximal end, an exterior surface, a length extending along a central longitudinal axis of the anchor body, a passage, and an external helical thread extending at least partially around the passage, wherein the passage extends about the central longitudinal axis, the passage extends at least partially along the length of the anchor body, and the passage extends from an opening located at the proximal end of the anchor body;

a rigid support fixed by the anchor body against relative movement alone the central longitudinal axis of the anchor body;

at least one tissue securing suture having a suture length and supported by the rigid support, wherein the at least one tissue securing suture includes a first end and a second end that extend out of the opening located at the proximal end of the anchor body, wherein the at least one tissue securing suture is received about a leading distal surface of the rigid support, the leading distal surface extending across the central longitudinal axis of the anchor body, wherein the leading distal surface extends between a first interior surface of the passage and a second interior surface of the passage spaced opposite the first interior surface, wherein at least a portion of at least one tissue securing suture is disposed in the passage between the rigid support and the opening at the proximal end; and

a driver including a shaft having a shaft length, the shaft engaging the anchor body, and the suture length of the at least one tissue securing suture is greater than the shaft length of the shaft.

5. The suture anchor assembly of claim 4, wherein the rigid support is attached to the first interior surface and the second interior surface of the passage.

6. The suture anchor assembly of claim 4, wherein a portion of the passage is defined by a first planar passage face and a second planar passage face that are both generally parallel to the central longitudinal axis of the anchor body, the driver includes a first planar driver face and a second planar driver face, and the first planar driver face of the driver engages the first planar passage face of the passage, and the second planar driver face of the driver engages the second planar passage face of the passage.

7. A suture anchor assembly comprising:

an anchor body including a distal end, a proximal end, an exterior surface, a length extending along a central longitudinal axis of the anchor body, an internal passage, and an anchor securing contour extending at least partially around the internal passage, wherein the internal passage extends about the central longitudinal axis, the internal passage extends at least partially along the length of the anchor body, the internal passage extends from an opening located at the proximal end of the anchor body, and the internal passage is defined by a first interior surface and a second interior surface spaced opposite to the first interior surface;

a rigid support fixed by the anchor body against relative movement along the central longitudinal axis of the anchor body, wherein the rigid support is situated across the internal passage, and the rigid support branches from the first interior surface to the second interior surface;

at least one tissue securing suture having a suture length, wherein the at least one tissue securing suture includes a first end and a second end that extend out of the opening located at the proximal end of the anchor body, and at least a portion of the at least one tissue securing suture is disposed in the internal passage between the rigid support and the opening at the proximal end; and

a driver including a shaft having a shaft length, the shaft engaging the anchor body, and the suture length of the at least one tissue securing suture is greater than the shaft length of the shaft.

8. The suture anchor assembly of claim 7, wherein the anchor securing contour is an external helical thread.

9. The suture anchor assembly of claim 8, wherein the external helical thread extends around the proximal end of the anchor body.

10. The suture anchor assembly of claim 7, wherein the shaft includes a distal end and a proximal end, the shaft engaging the anchor body, and the at least one tissue securing suture extends in a direction along the central longitudinal axis of the anchor body and past the proximal end of the shaft, wherein a portion of the internal passage is defined by a first passage face and a second passage face that are both generally parallel to the central longitudinal axis of the anchor body, the driver includes a first driver face and a second driver face, and the first driver face of the driver faces the first passage face of the internal passage, and the second driver face of the driver faces the second passage face of the internal passage.

11. The suture anchor assembly of claim 7, wherein the shaft has a drive stop and the anchor body has an anchor stop, wherein the drive stop and the anchor stop abut along the central longitudinal axis of the anchor body to stop movement of the shaft into the internal passage of the anchor body.

12. The suture anchor assembly of claim 11, wherein the anchor stop is inside the anchor body.

13. The suture anchor assembly of claim 7, wherein the shaft is a cannula.

14. A suture anchor assembly, comprising:

an anchor including

a proximal end and a distal end,

a longitudinal axis,

a first length along the longitudinal axis,

an internal passage within the anchor along the longitudinal axis, the internal passage beginning at an opening in the proximal end of the anchor, the internal passage having a second length along the longitudinal axis, the second length being shorter than the first length,

a rigid suture support structure in a fixed longitudinal position relative to the anchor, the rigid suture support structure extending across the longitudinal axis, the rigid suture support structure having a third length along the longitudinal axis, the third length being shorter than the second length, wherein the rigid suture support is spaced axially away from the opening in the proximal end along the longitudinal axis, and

an anchor securing contour on at least a portion of an exterior of the anchor;

at least one tissue securing suture having a suture length and at least partially within the internal passage and supported by the rigid suture support structure with a portion of the at least one tissue securing suture being received against a leading distal surface on the rigid suture support structure, the at least one tissue securing suture including a first end and a second end, a portion of the at least one tissue securing suture extending out of the opening in the proximal end of the anchor; and

a driver including a shaft having a shaft length, the shaft engaging the anchor, and the suture length of the at least one tissue securing suture is greater than the shaft length of the shaft.

15. The suture anchor assembly of claim 14, wherein the anchor securing contour comprises a generally helical thread that is interrupted in a vicinity of the rigid suture support structure.

16. The suture anchor assembly of claim 14, wherein the anchor securing contour comprises a generally helical thread that is continuous along only some of the internal passage.

17. The suture anchor assembly of claim 14, wherein the anchor is a tap-in anchor.

18. The suture anchor assembly of claim 14, wherein

the anchor comprises a longitudinally extending wall;

the internal passage is surrounded by at least some of the longitudinally extending wall along at least a portion of the second length; and

the longitudinally extending wall is interrupted at a location corresponding to the fixed longitudinal position of the rigid suture support structure.

19. The suture anchor assembly of claim 14, wherein the anchor comprises a continuous wall along only some of the internal passage.

20. The suture anchor assembly of claim 14, wherein the rigid suture support structure is secured at the fixed longitudinal position at an interface between the rigid suture support structure and an interior surface of the internal passage.

21. The suture anchor assembly of claim 14, wherein

the rigid suture support structure has a fourth length;

the fourth length is along a direction that is generally transverse to the longitudinal axis; and

the fourth length is different than the third length.

22. The suture anchor assembly of claim 21, wherein the fourth length is greater than the third length.

23. The suture anchor assembly of claim 14, wherein the shaft engages an internal surface of the internal passage.

24. The suture anchor assembly of claim 14, wherein the rigid suture support structure comprises a generally cylindrical member at least partially received by the anchor.

25. The suture anchor assembly of claim 24, wherein the anchor includes at least one side opening in a side of the anchor and the generally cylindrical member is at least partially received through the at least one side opening.

26. The suture anchor assembly of claim 14, wherein the anchor includes at least one side opening in a side of the anchor at a position that coincides with the fixed longitudinal position of the rigid suture support structure.

27. The suture anchor assembly of claim 14, wherein the portion of the at least one tissue securing suture received against the leading distal surface on the rigid suture support structure is within a suture opening for accommodating the at least one tissue securing suture, the suture opening is disposed distal of the leading distal surface.

28. The suture anchor assembly of claim 14, wherein the at least one tissue securing suture follows a path beginning with the first end of the at least one tissue securing suture outside of the shaft, into the internal passage, around the rigid suture support structure, back through the internal passage, and ending at the second end of the at least one tissue securing suture outside of the shaft.

29. The suture anchor assembly of claim 14, wherein an entire portion of the at least one tissue securing suture that is received into the internal passage is encompassed by an exterior of the anchor.

30. The suture anchor assembly of claim 14, wherein the rigid suture support structure is secured in the fixed longitudinal position by an internal surface on the anchor.