System and method for the transfer of color and other physical properties to laminate composite materials and other articles

• US 8,802,189 B1
• Filed: 12/27/2012
• Issued: 08/12/2014
• Est. Priority Date: 08/03/2010
• Status: Active Grant

• Current Assignee: DSM Protective Materials BV (Avient Corp.)
• Original Assignee: Cubic Tech Corporation (Avient Corp.)
• Inventors: Downs, Roland Joseph, Adams, Christopher Michael, Holweger, Jon Michael
• Primary Examiner(s): ELHILO, EISA B
• Application Number:
  US13/727,919
• Time in Patent Office: 593 Days
• Field of Search: 427/146, 427/147, 427/148, 428/195.1
• US Class Current: 427/146
• CPC Class Codes: A63F 13/90 Constructional details or arrangements of video game devices not provided for in groups A63F13/20 or A63F13/25, e.g. housing, wiring, connections or cabinets
• CPC Class Codes: B05D 1/286 using a temporary backing to which the coating has been applied
• CPC Class Codes: D06P 5/003 Transfer printing
• CPC Class Codes: D06P 5/004 using subliming dyes
• CPC Class Codes: D06P 5/007 using non-subliming dyes
• CPC Class Codes: D06P 5/2005 Treatments with alpha, beta, gamma or other rays, e.g. stimulated rays
• CPC Class Codes: D06P 5/2016 Application of electric energy
• CPC Class Codes: H05K 3/20 by affixing prefabricated conductor pattern H05K1/187, H05K3/046, H05K3/4658, H05K3/4682 takes precedence
• CPC Class Codes: Y10T 428/24802 Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

Abstract

A method of transferring a dye to a composite material comprising applying the dye to a transfer media to create a colored transfer media, placing the colored transfer media into contact with the composite material, and applying, using an autoclave, at least one of heat, external pressure, vacuum pressure to infuse the dye to the composite material to create a colored composite material.

Claims

1. A method of transferring a dye to a composite material, the method comprising:

a) applying the dye to a transfer media to create a colored transfer media;

b) placing the colored transfer media in proximity to the composite material; and

c) applying at least one of heat, external pressure, and vacuum pressure to transfer the dye to the composite material to create a colored composite material.

2. The method of claim 1, further comprising cooling the composite material to a temperature such that the composite material maintains a desired shape.

3. The method of claim 1, further comprising curing the dye, by applying at least one ultraviolet or electron beam radiation, to the composite material.

4. The method of claim 1, further comprising adding a polyimide coating to the composite material.

5. The method of claim 1, further comprising adding a polyvinyl fluoride (PVF) film to the composite material.

6. The method of claim 1, further comprising adding a nylon coating and a urethane coating to the composite material.

7. The method of claim 1, wherein composite material is a non-woven material.

8. The method of claim 1, wherein composite material is a woven material.

9. The method of claim 1, wherein composite material comprises at least one layer of woven materials and at least one layer of non-woven materials.

10. The method of claim 1, wherein the transfer media is at least one of transfer paper, transfer laminate, or transfer film.

11. The method of claim 1, wherein the dye may be applied to the transfer media in the shape of a pattern, graphic or logo, and wherein the colored composite material comprises a matching pattern, graphic or logo, respectively.

12. The method of claim 1, wherein the dye is applied to the transfer media using direct printing.

13. The method of claim 1, wherein the at least one of heat, external pressure, and vacuum pressure is applied using at least one of a heated rotary system, a heated press system, an autoclave system, a dye infusion system, a heated linear color transfer system, and a matrix pigment tint coloring system.

14. A method of infusing a dye into a composite material, the method comprising:

a) applying the dye to a transfer media to create a colored transfer media;

b) placing the colored transfer media in proximity to the composite material; and

c) applying at least one of heat, external pressure, and vacuum pressure to sublime the dye and infuse the dye into the composite material to create a colored composite material,

wherein the composite material comprises one of more layers of unidirectional fiber and polymer matrix plies oriented in one or more directions.

15. The method of claim 14, wherein the at least one of heat, external pressure, and vacuum pressure is applied using at least one of a heated rotary system, a heated press system, an autoclave system, a dye infusion system, a heated linear color transfer system, and a matrix pigment tint coloring system.

16. The method of claim 14, wherein the dye comprises at least one of a sublimating color and sublimating pattern.

17. The method of claim 14, further comprising cooling the composite material to a temperature such that the composite material maintains a desired shape.

18. The method of claim 15, wherein the at least one of heat, external pressure, and vacuum pressure is applied using an autoclave.