Electrode including current collector with nano-scale coating and method of making the same
First Claim
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1. An electrode for an electrochemical cell comprising:
- a current collector comprising;
a metallic substrate; and
a substantially uniform nano-scale coating comprising graphite; and
an active electrode material,wherein the nano-scale coating has a maximum thickness of less than about 200 nanometers;
wherein the nano-scale coating is disposed between the active electrode material and the metallic substrate; and
wherein the nano-scale coating is substantially free of a binder.
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Abstract
Current collectors and methods are provided that relate to electrodes that are useful in lithium polymer electrochemical cells. The provided current collectors include a metallic substrate, a substantially uniform nano-scale carbon coating, and an active electrode material. The coating has a maximum thickness of less than about 200 nanometers.
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Citations
14 Claims
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1. An electrode for an electrochemical cell comprising:
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a current collector comprising; a metallic substrate; and a substantially uniform nano-scale coating comprising graphite; and an active electrode material, wherein the nano-scale coating has a maximum thickness of less than about 200 nanometers; wherein the nano-scale coating is disposed between the active electrode material and the metallic substrate; and wherein the nano-scale coating is substantially free of a binder. - View Dependent Claims (2, 3, 4, 5, 6, 7, 14)
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8. A method of making a current collector comprising:
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providing a metallic substrate; and applying to the substrate without a solvent present, a dry composition including graphite particles; buffing an effective amount of said particles on said substrate at a pressure normal to the surface of greater than 0 and less than about 30 g/cm2 using an applicator pad, said applicator pad moving in a plane parallel to said surface in a plurality of directions relative to a point on the surface such that a substantially uniform coating of said particles is provided, and providing an active electrode material, wherein said particles have a Mohs'"'"' hardness between 0.4 and 3 and a largest dimension of less than about 100 microns, wherein the substantially uniform coating has a maximum average thickness of less than about 100 nanometers with a variation in thickness of no more than 10%, ;
andwherein the metallic substrate is selected from aluminum, copper, magnesium, nickel, tin, and alloys thereof, wherein the substantially uniform coating is disposed between the active electrode material and the metallic substrate; and wherein the substantially uniform coating is substantially free of a binder. - View Dependent Claims (9, 10, 11, 12, 13)
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Specification