Electrochemical device

• US 8,804,310 B2
• Filed: 06/03/2010
• Issued: 08/12/2014
• Est. Priority Date: 07/17/2009
• Status: Expired due to Fees

• Current Assignee: Taiyo Yuden Company Limited (Taiyo Yuden Co)
• Original Assignee: Taiyo Yuden Company Limited (Taiyo Yuden Co)
• Inventors: Ishida, Katsuei, Hagiwara, Naoto, Nagura, Satoshi, Taguchi, Tomohiro, Terui, Toshiya, Akiba, Tomofumi, Nakagawa, Shin
• Primary Examiner(s): Sinclair, David M
• Application Number:
  US13/383,411
• Publication Number:
  US 20120113566A1
• Time in Patent Office: 1,531 Days
• Field of Search: 361/502
• US Class Current: 361/502
• CPC Class Codes: H01G 11/22 Electrodes
• CPC Class Codes: H01G 11/28 arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives
• CPC Class Codes: H01G 11/52 Separators
• CPC Class Codes: H01G 11/66 Current collectors
• CPC Class Codes: H01G 11/70 characterised by their structure
• CPC Class Codes: H01G 11/74 Terminals, e.g. extensions of current collectors
• CPC Class Codes: H01G 9/02 Diaphragms; Separators
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/058 Construction or manufacture
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

Provided is an electrochemical device which is capable of suppressing problems affecting the capacitor element as a whole, such as a drop in its voltage resistance characteristics and shortening of its life. The capacitor element (10) is constituted of a laminate formed by superposition of a first electrode sheet (11), a separation sheet (14), a second electrode sheet (12), a separation sheet (14), and a third electrode sheet (13) in the named order from the bottom, and folding the laminate along a reference line VSL to double the laminate. In the resulting folded laminate, a collector electrode layer (11a) and polarizable electrode layer (11b) of the first electrode sheet (11), the collector electrode layer (12a) and polarizable electrode layer (12b) of the second electrode sheet (12), the collector electrode (13a) and polarizable electrode layer (13b) of the third electrode sheet (13), and the two separation sheets (14) are connected to each other at the respective folded locations.

Claims

1. An electrochemical device having a structure wherein a capacitor element is sealed in a package, said capacitor element having a configuration in which two or more electrode sheets, each having a collector electrode layer and a polarizable electrode layer formed on at least one side of the collector electrode layer, are stacked to form a laminate with a separation sheet inserted between the polarizable electrode layers of adjacent different electrode sheets, said laminate being folded along a single common reference line, to be superposed,

wherein the collector electrode layers, the polarizable electrode layers, and the separation sheets are continuous through the respective folded locations, and the polarizable electrode layers entirely contact the collector electrode layers and the separation sheets,

wherein, of the two or more electrode sheets, provided on both ends of the collector electrode layer of each electrode sheet having one polarity are lead connection parts that face each other in the aforementioned configuration and these lead connection parts are directly joined and are disposed opposite to the folded end of the laminate;

and provided on both ends of the collector electrode layer of each electrode sheet having the opposite polarity are lead connection parts that face each other at positions not contacting the lead connection parts of the aforementioned electrode sheet in the aforementioned configuration and these lead connection parts are directly joined and are disposed opposite to the folded end of the laminate,

wherein, of the two or more electrode sheets, at least one electrode sheet having one polarity is such that its collector electrode layer has anti-displacement projections on its outer periphery, which anti-displacement projections extend from the outer periphery beyond the adjacent polarizable electrode layer and bite into the adjacent separation sheet without piercing therethrough, and at least one electrode sheet having the opposite polarity is such that its collector electrode layer has anti-displacement projections on its outer periphery, which anti-displacement projections extend from the outer periphery beyond the adjacent polarizable electrode layer and bite into the adjacent separation sheet without piercing therethrough.

2. An electrochemical device according to claim 1, the lead connection parts of the electrode sheet having the one polarity are interconnected via the separation sheet, and the lead connection parts of the electrode sheet having the opposite polarity are interconnected via the separation sheet.

3. An electrochemical device according to claim 2, wherein the laminate comprises:

as the two or more electrode sheets, a first electrode sheet having a collector electrode layer and a polarizable electrode layer formed on one side of the collector electrode layer;

a second electrode sheet having a collector electrode layer and polarizable electrode layers formed on both sides of the collector electrode layer;

a third electrode layer having a collector electrode layer and a polarizable electrode layer formed on the other side of the collector electrode layer; and

as the separation sheet, two separation sheets;

wherein, of the two separation sheets, one separation sheet is present between the polarizable electrode layer of the first electrode sheet and one polarizable electrode layer of the second electrode sheet, and the other separation sheet is present between the other polarizable electrode layer of the second electrode sheet and the polarizable electrode layer of the third electrode sheet.

4. An electrochemical device according to claim 2, wherein the laminate comprises:

as the two or more electrode sheets, a first electrode sheet having a collector electrode layer and a polarizable electrode layer formed on one side of the collector electrode layer;

a second electrode sheet having a collector electrode layer and a polarizable electrode layer formed on another side of the collector electrode layer; and

as the separation sheet, a separation sheet;

wherein the separation sheet is present between the polarizable electrode layer of the first electrode sheet and the polarizable electrode layer of the second electrode sheet.

5. An electrochemical device according to claim 1, wherein the laminate comprises:

as the two or more electrode sheets, a first electrode sheet having a collector electrode layer and a polarizable electrode layer formed on one side of the collector electrode layer;

a second electrode sheet having a collector electrode layer and polarizable electrode layers formed on both sides of the collector electrode layer;

a third electrode layer having a collector electrode layer and a polarizable electrode layer formed on the other side of the collector electrode layer; and

as the separation sheet, two separation sheets;

wherein, of the two separation sheets, one separation sheet is present between the polarizable electrode layer of the first electrode sheet and one polarizable electrode layer of the second electrode sheet, and the other separation sheet is present between the other polarizable electrode layer of the second electrode sheet and the polarizable electrode layer of the third electrode sheet.

6. An electrochemical device according to claim 1, wherein the laminate comprises:

as the two or more electrode sheets, a first electrode sheet having a collector electrode layer and a polarizable electrode layer formed on one side of the collector electrode layer;

a second electrode sheet having a collector electrode layer and a polarizable electrode layer formed on another side of the collector electrode layer; and

as the separation sheet, a separation sheet;

wherein the separation sheet is present between the polarizable electrode layer of the first electrode sheet and the polarizable electrode layer of the second electrode sheet.

7. An electrochemical device according to claim 1, wherein the overall thickness of the laminate is less than 1,000 μ

m.

8. An electrochemical device having a structure wherein a capacitor element is sealed in a package, said capacitor element having a configuration in which two or more electrode sheets, each having a collector electrode layer and a polarizable electrode layer formed on at least one side of the collector electrode layer, are stacked to form a laminate with a separation sheet inserted between the polarizable electrode layers of adjacent different electrode sheets, said laminate being folded along a reference line, to be superposed, wherein each of the collector electrode layer and polarizable electrode layer constituting each electrode sheet, and the separation sheet, is continuous through the respective folded locations,

wherein, of the two or more electrode sheets, at least one electrode sheet having one polarity is such that its collector electrode layer has anti-displacement projections on its outer periphery, which anti-displacement projections extend from the outer periphery beyond the adjacent polarizable electrode layer and bite into the adjacent separation sheet without piercing therethrough, and at least one electrode sheet having the opposite polarity is such that its collector electrode layer has anti-displacement projections on its outer periphery, which anti-displacement projections extend from the outer periphery beyond the adjacent polarizable electrode layer and bite into the adjacent separation sheet without piercing therethrough.

9. An electrochemical device according to claim 8,

wherein, of the two or more electrode sheets, provided on both ends of the collector electrode layer of the electrode sheet having one polarity are lead connection parts that face each other in the aforementioned configuration and these lead connection parts are interconnected;

and provided on both ends of the collector electrode layer of the electrode sheet having the opposite polarity are lead connection parts that face each other at positions not contacting the lead connection parts of the aforementioned electrode sheet in the aforementioned configuration and these lead connection parts are interconnected.