Remote wind turbine reset system and method

• US 8,805,596 B2
• Filed: 12/28/2010
• Issued: 08/12/2014
• Est. Priority Date: 12/28/2010
• Status: Active Grant

• Current Assignee: Inventus Holdings, LLC
• Original Assignee: Inventus Holdings, LLC
• Inventors: Ellena, Gregory F., Quiroga, George, LaFleur, Jacques
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): WHITTINGTON, ANTHONY T
• Application Number:
  US12/979,752
• Publication Number:
  US 20120166000A1
• Time in Patent Office: 1,323 Days
• Field of Search: 700/287, 702/183, 713/155
• US Class Current: 700/287
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/24048 Remote test, monitoring, diagnostic
• CPC Class Codes: G05B 2219/2619 Wind turbines

Abstract

The present invention includes a Computer Assisted Reset (CAR) system that allows a central operations team to remotely reset turbine faults across multiple wind turbine platforms and SCADA systems with a single interface. The system also allows automatic resets to occur. One aspect of the invention includes a Modbus to OPC Translator. The translator permits the implementation of a system where a PLC located at wind turbine control sites can accept control messages or commands organized or formatted in accordance with the Modbus protocol and sent over an Internet Protocol connection, with the translator receiving the requests through the PLC and generating an appropriate OPC (“OLE Process Control”) request. The OPC request may then be passed onto a corresponding OPC server residing in the SCADA system for each wind turbine control site.

Claims

1. A system for resetting turbines comprising:

a plurality of turbines;

a remote alarm monitor system for issuing Modbus requests to control all or a subset of the plurality of turbines at once; and

a plurality of PLCs corresponding to the plurality of turbines, each PLC configured to receive Modbus requests and process the requests in accordance with a type of turbine associated with that PLC;

wherein said plurality of PLCs monitor the status of said plurality of turbines and provides status information to said remote alarm monitor system;

wherein said plurality of PLCs poll a wind site SCADA system associated with the plurality of turbines to determine status information; and

wherein said wind site SCADA system associated with the plurality of turbines comprises an OPC server and a module for receiving Modbus turbine control requests processed by PLCs and translating these requests into OPC control requests.

2. The system of claim 1, wherein the turbine control requests comprise reset, start, or stop commands.

3. The system of claim 1, wherein said turbines are wind turbines.

4. The system of claim 1, wherein the remote alarm monitor system comprises a database for storing status of the plurality of turbines.

5. The system of claim 1, wherein said module for receiving Modbus turbine control requests and translating the requests into OPC control requests comprises a table to map a Modbus request type and address to an OPC server and tag.

6. The system of claim 1, wherein said module for receiving Modbus turbine control requests and translating the requests into OPC control requests maintains a status check on the connectivity to the OPC server via a selectable tag that is polled and maintains a Modbus register to report that status.

7. The system of claim 1, wherein said module for receiving Modbus turbine control requests and translating the requests into OPC control requests functions as a Modbus TCP slave device.

8. The system of claim 1, wherein said module for receiving Modbus turbine control requests and translating the requests into OPC control requests functions as an OPC client program.

9. The system of claim 1, wherein the remote alarm monitor system comprises:

a computing device configured to display in real-time status information corresponding to the plurality of turbines.

10. The system of claim 1, wherein said status information comprises fault information.

11. The system of claim 1, wherein the remote alarm monitor system comprises:

a computing device configured to allow an operator to select one or several faulted turbines to be reset.

12. The system of claim 11, wherein the computing device is also configured to allow a user to issue all commands to reset turbines at once.

13. A system for resetting turbines comprising:

a plurality of turbines;

a remote alarm monitor system for issuing Modbus requests to control all or a subset of the plurality of turbines at once, the remote alarm monitor system including a computing device, the requests including at least one of a reset, start, or stop command issueable to one or several turbines;

a plurality of PLCs corresponding to the plurality of turbines, each PLC configured to receive Modbus requests and process the requests in accordance with a type of turbine associated with that PLC; and

a wind site SCADA system corresponding to the plurality of turbines, the SCADA system comprising an OPC server and a module for receiving Modbus turbine control requests processed by PLCs and translating these requests into OPC control requests;

wherein said plurality of PLCs monitor the status of said plurality of turbines and provides status information to said remote alarm monitor system; and

wherein said plurality of PLCs poll said wind site SCADA system associated with the plurality of turbines to determine status information.

14. The system of claim 13, wherein the computing device is configured to display in real-time status information corresponding to the plurality of turbines.

15. The system of claim 13, wherein the computing device is configured to allow a user to issue the requests to every one of the plurality of turbines at once.

16. A system for resetting turbines comprising:

a plurality of turbines;

a remote alarm monitor system for issuing Modbus requests to control all or a subset of the plurality of turbines at once, the remote alarm monitor system including a computing device and a database for storing a status of the plurality of turbines;

a plurality of PLCs corresponding to the plurality of turbines, each PLC configured to receive Modbus requests and process the requests in accordance with a type of turbine associated with that PLC; and

a wind site SCADA system corresponding to the plurality of turbines, the SCADA system comprising an OPC server and a module for receiving Modbus turbine control requests processed by PLCs and translating these requests into OPC control requests;

wherein said plurality of PLCs monitor the status of said plurality of turbines and provides status information to said remote alarm monitor system; and

wherein said plurality of PLCs poll said wind site SCADA system associated with the plurality of turbines to determine status information.

17. The system of claim 16, wherein the turbine control requests comprise reset, start, or stop commands.

18. The system of claim 16, wherein the computing device is configured to display in real-time status information corresponding to the plurality of turbines.