Portable vacuum cleaner

• US 8,806,702 B2
• Filed: 03/30/2012
• Issued: 08/19/2014
• Est. Priority Date: 03/30/2012
• Status: Active Grant

• Current Assignee: Great Star Tools USA, Inc.
• Original Assignee: Shop-Vac Corporation (Hangzhou Great Star Industrial Company Limited)
• Inventors: Wolfe, Melvin E. Jr., Smith, Scott G.
• Primary Examiner(s): NGUYEN, DUNG V
• Application Number:
  US13/436,023
• Publication Number:
  US 20130255029A1
• Time in Patent Office: 872 Days
• Field of Search: 153/19, 153/39, 153/44, 154/12, 15D/IG.1
• US Class Current: 15/319
• CPC Class Codes: A47L 5/24 Hand-supported suction cleaners
• CPC Class Codes: A47L 9/2878 Dual-powered vacuum cleaners, i.e. devices which can be operated with mains power supply or by batteries

Abstract

A portable vacuum cleaner is disclosed. The portable vacuum cleaner includes a rechargeable battery and a DC motor. The portable vacuum cleaner further includes a DC power input port for receiving DC power from a remote power source. The DC motor is operable in response to power from either the battery or the remote power source.

Claims

1. A portable vacuum cleaner comprising:

a rechargeable battery having a nominal battery voltage output at a first voltage level;

a DC motor operable at a voltage level substantially equal to the first voltage level;

a DC power input port for receiving DC power, the DC power input port adapted to electrically couple the vacuum cleaner alternatively to;

a first a source of DC power at a first voltage output level substantially equal to the first voltage level; and

a second source of DC power at a second voltage output level, the second voltage level substantially greater than the first voltage level; and

a switch having four output states switchable to selectively cause four operational states, the operational states comprising;

a first operational state wherein the motor will operate as powered by the battery;

a second operational state wherein the motor will not operate, and the battery will not charge if coupled to the first source of DC power and the battery will charge if coupled to the second source of DC power;

a third operational state wherein the motor will operate if coupled to the first source of DC power but will not operate if coupled to the second source of DC power; and

a fourth operational state wherein the motor will not operate and the battery will not recharge.

2. The vacuum cleaner of claim 1 wherein the nominal motor voltage is 12v DC.

3. The vacuum cleaner of claim 1 wherein the second source of DC power comprises an AC/DC converter.

4. The vacuum cleaner of claim 3 wherein the AC/DC converter has a current output limited to provide a trickle charge to the battery.

5. The vacuum cleaner of claim 3, wherein the AC/DC converter provides a current output of approximately 300 mA and a voltage output in the range of 14.5-14.8v.

6. A portable vacuum cleaner comprising:

a DC motor operable at a nominal DC voltage , the DC motor having a positive motor terminal and a negative motor terminal;

a rechargeable battery having nominal output voltage substantially equal to the nominal DC voltage of the motor, the battery having a positive battery terminal and a negative battery terminal;

a power switch having a common power switch terminal selectively coupled to a first power switch terminal and a negative power switch terminal;

a charging switch having a common charging switch terminal selectively coupled to a first charging switch terminal and a negative charging switch terminal;

a DC power input port having a positive input terminal and a negative input terminal, the DC power input port adapted to alternatively electrically couple to a DC adapter and an AC/DC converter, the DC adapter adapted to provide a DC voltage substantially equal to the nominal DC voltage of the motor and an AC/DC power converter adapted to provide DC power at a voltage substantially greater than the nominal DC voltage of the motor; and

a circuit for selectively coupling the DC power input port to the motor and the battery, the circuit comprising;

a power switch having a common power terminal and first and a second power terminals, the power switch being switchable between a first power position wherein the common power terminal is coupled to the first power terminal and a second power position wherein the common power terminal is coupled to the second power terminal;

a charging switch having a common charging terminal and first and a second charging terminals, the charging switch being switchable between a first charging position wherein the common charging terminal is coupled to the first charging terminal and a second charging position wherein the charging terminal is coupled to the second charging terminal;

a first conductor coupling the positive input power terminal to the first power switch terminal and to the first charger switch terminal;

a second conductor coupling the common power switch terminal to the common charger switch terminal;

a third conductor coupling the negative input power terminal to the negative battery terminal and to the negative motor terminal;

a fourth conductor coupling the second charge switch terminal to the positive battery terminal; and

a fifth conductor coupling the second power switch terminal to the positive motor terminal;

wherein a the power switch and the charging switch cooperatively provide four selectable output states, the operational states comprising;

a first operational state wherein the motor will operate as powered by the battery;

a second operational state wherein the motor will not operate, and the battery will not charge if coupled to the first source of DC power and the battery will charge if coupled to the second source of DC power;

a third operational state wherein the motor will operate if coupled to the first source of DC power but will not operate if coupled to the second source of DC power; and

a fourth operational state wherein the motor will not operate and the battery will not recharge.

7. The vacuum cleaner of claim 6 wherein the nominal motor voltage is 12v DC.

8. The vacuum cleaner of claim 6 wherein the AC/DC converter has a current output limited to provide a trickle charge to the battery.

9. The vacuum cleaner of claim 8, wherein the AC/DC converter provides a current output of approximately 300 mA and a voltage output in the range of 14.5-14.8v.

10. A portable vacuum cleaner comprising:

a DC motor operable at a first voltage level;

a rechargeable battery having nominal voltage output at the first voltage level;

a DC power input port having a positive input terminal and a negative input terminal, the DC power input port adapted to alternatively receive a first power cable for coupling a source of external DC power substantially at the first voltage level to the DC power input port and a second power cable for coupling a source of external AC power to the DC power input port, the second power cable including an AC/DC converter adapted to convert AC power from the AC power source to DC power at a second voltage level, the second voltage level being greater than the first voltage level; and

a circuit coupled to the DC power input port, the battery and the motor, the circuit including a power switch and a charge switch for selectively blocking current flow or directing current flow to operate the motor or recharge the battery, depending upon the relative positions of the power switch and the charge switch and the DC power received at the DC power input port.

11. The vacuum cleaner of claim 10 wherein the AC/DC converter has a current output limited to provide a trickle charge to the battery.

12. The vacuum cleaner of claim 11, wherein the AC/DC converter provides an output of approximately 14.5-14.8v DC and 300 mA.

13. The vacuum cleaner of claim 12 wherein the first voltage level is 12v DC.

14. The vacuum cleaner of claim 10 wherein:

the power switch has a common power terminal and first and a second power terminals, the power switch being switchable between an “

off”

power position wherein the common power terminal is coupled to the first power terminal and an “

on”

power position wherein the common power terminal is coupled to the second power terminal;

the charging switch has a common charging terminal and first and a second charging terminals, the charging switch being switchable between a “

car”

charging position wherein the common charging terminal is coupled to the first charging terminal and a “

battery/charge”

charging position wherein the common charging terminal is coupled to the second charging terminal;

and the circuit includes;

a first conductor coupling the positive input power terminal to the first power switch terminal and to the first charger switch terminal;

a second conductor coupling the common power switch terminal to the common charger switch terminal;

a third conductor coupling the negative input power terminal to the negative battery terminal and to the negative motor terminal;

a fourth conductor coupling the second charge switch terminal to the positive battery terminal; and

a fifth conductor coupling the second power switch terminal to the positive motor terminal.

15. The vacuum cleaner of claim 14, wherein there are four operational states depending upon the position of the power switch and the charge switch, the four operational states comprising:

a first operational state wherein the power switch is in the on position and the charging switch is in the battery/charge position, and the motor will operate as powered by the battery;

a second operational state wherein the power switch is in the off position and the charging switch is in the battery/car position, the motor will not operate, and the battery will not charge if coupled to the first source of DC power and the battery will charge if coupled to the second source of DC power;

a third operational state wherein the power switch is in the on position and the charging switch is in the car position, the motor will operate if coupled to the first source of DC power but will not operate if coupled to the second source of DC power; and

a fourth operational state wherein the power switch is in the off position and the charging switch is in the car position the motor will not operate and the battery will not recharge.