Systems and methods for efficient two-phase heat transfer in compressed-air energy storage systems

• US 8,806,866 B2
• Filed: 08/28/2013
• Issued: 08/19/2014
• Est. Priority Date: 05/17/2011
• Status: Expired due to Fees

• Current Assignee: SustainX, Inc. (General Compression, Inc.)
• Original Assignee: SustainX, Inc. (General Compression, Inc.)
• Inventors: McBride, Troy O., Bollinger, Benjamin R., Bessette, Jon, Bell, Alexander, Kepshire, Dax, LaVen, Arne, Rauwerdink, Adam
• Primary Examiner(s): NGUYEN, HOANG M
• Application Number:
  US14/012,236
• Publication Number:
  US 20140000251A1
• Time in Patent Office: 356 Days
• Field of Search: 60508-515, 605/30, 606/51, 606/71, 91/4.R, 91/4.A
• US Class Current: 60/509
• CPC Class Codes: B60K 2006/123 for driving pneumatic motors
• CPC Class Codes: F01B 15/02 with reciprocating cylinders with one piston within another F01B7/20
• CPC Class Codes: F01B 23/00 Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby F01B11/00 takes precedence; fluid gearing F16H
• CPC Class Codes: F01K 25/04 the fluid being in different phases, e.g. foamed
• CPC Class Codes: F01K 25/06 using mixtures of different fluids plants using mixtures of steam and gas F01K21/04
• CPC Class Codes: F01K 7/025 Consecutive expansion in a turbine or a positive displacement engine
• CPC Class Codes: F01K 7/36 the engines being of positive-displacement type
• CPC Class Codes: F02G 1/02 of open-cycle type
• CPC Class Codes: F02G 1/043 the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
• CPC Class Codes: F15B 15/00 Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
• CPC Class Codes: F15B 21/00 Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
• CPC Class Codes: Y10T 137/0318 Processes
• CPC Class Codes: Y10T 137/6416 With heating or cooling of the system

Abstract

In various embodiments, foam is compressed to store energy and/or expanded to recover energy.

Claims

1. A method of storing energy, the method comprising:

dispersing a heat-transfer liquid within gas to form a first foam having a first foam expansion ratio;

compressing the first foam within a first cylinder assembly;

thereafter, transferring a second foam to a second cylinder assembly different from the first cylinder assembly, the second foam having a second foam expansion ratio smaller than the first foam expansion ratio;

compressing the second foam within the second cylinder assembly;

exhausting the compressed second foam from the second cylinder assembly; and

storing at least a gaseous component of the compressed second foam.

2. The method of claim 1, wherein the gas comprises air at approximately atmospheric pressure.

3. The method of claim 1, further comprising transferring the first foam to the first cylinder assembly prior to compressing the first foam within the first cylinder assembly.

4. The method of claim 1, further comprising separating at least a portion of a liquid component from the compressed second foam prior to storing the gaseous component.

5. The method of claim 4, wherein the at least a portion of the liquid component is separated via at least one of mechanical separation or application of ultrasound energy.

6. The method of claim 5, wherein the at least a portion of the liquid component is separated via mechanical separation by at least one of a blade, a shear, a baffle, or a centrifuge.

7. The method of claim 1, wherein storing at least the gaseous component of the compressed second foam comprises storing both the gaseous component and a liquid component of the compressed second foam.

8. The method of claim 7, wherein the gaseous and liquid components are stored in the same storage reservoir.

9. The method of claim 1, wherein (i) after compressing the first foam within the first cylinder assembly, the compressed first foam is exhausted from the first cylinder assembly and (ii) the second foam comprises at least a portion of the compressed first foam.

10. The method of claim 9, wherein the compressed first foam is exhausted into a foam vessel, and further comprising introducing a heat-transfer liquid into the foam vessel to form the second foam.

11. The method of claim 1, further comprising:

after compressing the first foam, separating at least a portion of the compressed first foam into gaseous and liquid components; and

forming the second foam by introducing heat-transfer liquid into the gaseous component of the compressed first foam.

12. The method of claim 11, wherein the heat-transfer liquid introduced into the gaseous component of the compressed first foam comprises at least a portion of the liquid component of the separated compressed first foam.

13. The method of claim 11, wherein the at least a portion of the compressed first foam is separated via at least one of mechanical separation or application of ultrasound energy.

14. The method of claim 13, wherein the at least a portion of the compressed first foam is separated via mechanical separation by at least one of a blade, a shear, a baffle, or a centrifuge.

15. The method of claim 11, further comprising storing the liquid component of the compressed first foam.

16. The method of claim 1, wherein a mass ratio of the first foam is approximately equal to a mass ratio of the second foam.

17. The method of claim 1, further comprising altering at least one of an average cell size or a uniformity of cell size of the first foam before compressing the first foam.

18. The method of claim 1, further comprising altering at least one of an average cell size or a uniformity of cell size of the second foam before compressing the second foam.

19. The method of claim 1, wherein a foam mass ratio of the first foam is selected from the range of 1 to 4.

20. The method of claim 1, wherein a foam mass ratio of the second foam is selected from the range of 1 to 4.

21. The method of claim 1, wherein the first foam is compressed substantially isothermally and the second foam is compressed substantially isothermally.

22. The method of claim 1, further comprising controlling a void fraction of the first foam by controlling a rate of dispersal of the heat-transfer liquid into the gas.

23. The method of claim 22, further comprising sensing at least one of a pressure or a temperature within the first cylinder assembly, wherein the rate of dispersal is controlled in response thereto.

24. The method of claim 1, further comprising, to compress the first foam and compress the second foam, driving a crankshaft mechanically coupled to the first and second cylinder assemblies.

25. The method of claim 1, wherein forming the first foam comprises spraying heat-transfer liquid on a screen.

26. The method of claim 10, wherein the heat-transfer liquid introduced into the foam vessel comprises water containing at least one foaming additive.

27. The method of claim 26, wherein the at least one foaming additive comprises at least one of the mineral oil, a glycol, a sulfonate, a fluorosurfactant, or an ethanolamine.

28. The method of claim 10, wherein forming the second foam comprises spraying heat-transfer fluid on a screen.

29. The method of claim 1, wherein the first foam comprises water containing at least one foaming additive.

30. The method of claim 29, wherein the at least one foaming additive comprises at least one of a mineral oil, a glycol, a sulfonate, a fluorosurfactant, or an ethanolamine.