Tonneau cover apparatus for a pickup truck bed

• US 8,807,625 B2
• Filed: 06/29/2012
• Issued: 08/19/2014
• Est. Priority Date: 06/22/2012
• Status: Expired due to Fees

• Current Assignee: Specialty Vehicle Acquisition Corp. (Specialty Vehicle Holding Corp.)
• Original Assignee: Specialty Vehicle Acquisition Corp. (Specialty Vehicle Holding Corp.)
• Inventors: Garska, Bradley R.
• Primary Examiner(s): ROMAIN, PINEL E
• Application Number:
  US13/538,049
• Publication Number:
  US 20130341956A1
• Time in Patent Office: 781 Days
• Field of Search: 296/107.15, 296/107, 296/107.16, 296/107.18, 296/100.04, 296/100.06, 296/100.09, 296/100.14, 296/100.17, 296/100.07, 292/256
• US Class Current: 296/100.07
• CPC Class Codes: B23P 11/00 Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for connecting sheet metal or metal tubes, rods or profiles B21D39/00; riveting B21J; soldering, unsoldering, welding B23K; hand tools for connecting wire or strip B25B25/00; connecting metal parts by adhesives F16B11/00
• CPC Class Codes: B60J 7/102 Readily detachable tarpaulins, e.g. for utility vehicles; Frames therefor
• CPC Class Codes: B60P 7/04 by tarpaulins or like flexible members
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 29/49947 by applying separate fastener
• CPC Class Codes: Y10T 29/49948 Multipart cooperating fastener [e.g., bolt and nut]
• CPC Class Codes: Y10T 29/49956 Riveting
• CPC Class Codes: Y10T 29/49963 Threaded fastener

Abstract

A tonneau cover apparatus is provided. In one aspect, a tonneau cover apparatus includes a handle or lever, a mount, a locator, a finger, a detent and a complementary peg. In another aspect, a handle and mount are configured such that the handle is substantially horizontal when in a closed position. A further aspect employs at least one locator to align a tonneau cover to a truck bed. Another aspect includes a finger which is coupled to a handle to clamp a tonneau cover apparatus to a truck bed when the handle is in a closed position, thus securing the tonneau cover to the truck bed.

Claims

1. A tonneau cover apparatus for a vehicle comprising:

a mount;

a pickup truck bed cover overlaying the mount and being coupled to the mount;

a handle rotatably coupled to the mount such that the handle rotates about a substantially horizontal axis and is movable between an open position and a closed position, wherein the handle is substantially vertical when in the open position, wherein the handle is substantially horizontal when in the closed position, and wherein the handle is above a substantially horizontal plane extending across a pickup truck bed when in the closed position;

a clamp being pivotly connected to the handle such that when the handle is closed the clamp is fixed to the pickup truck bed; and

a locator attached to the mount to locate the tonneau cover apparatus to predetermined locations on the pickup truck bed.

2. The tonneau cover apparatus of claim 1, further comprising a wedge on the locator for positioning the tonneau cover apparatus and increasing a clamped force exerted by the tonneau cover apparatus on the pickup truck bed to retain the tonneau cover apparatus on the pickup truck bed.

3. The tonneau cover apparatus of claim 2, wherein the wedge causes the mount to be pulled a predetermined angle less than substantially horizontal and increases the clamped force exerted by the tonneau cover apparatus on the truck bed when the tonneau cover apparatus is clamped to the truck bed.

4. The tonneau cover apparatus of claim 2, wherein the wedge is of an elastomeric material.

5. The tonneau cover apparatus of claim 1, further comprising a rail attached to the pickup truck bed cover for mating the pickup truck bed cover to the pickup truck bed, wherein the cover is attached along the length of the rail in both fully covering and folded up conditions.

6. The tonneau cover apparatus of claim 5, further comprising a seal and a stop on the rail, wherein the seal compresses against the pickup truck bed and deters water from entering between the cover and the bed and wherein the stop prevents the seal from further compressing and releasing the clamp from the pickup truck bed, the stop being along at least a majority length of the rail.

7. The tonneau cover apparatus of claim 1, wherein the clamp is fixed to an interior wall of the pickup truck bed when the handle is in the closed position.

8. The tonneau cover apparatus of claim 7, wherein the handle in the closed position is above a substantially horizontal plane extending across a base of the interior wall.

9. The tonneau cover apparatus of claim 1, further comprising a grip on the clamp that is of an elastomeric material and retains the clamp to the pickup truck bed.

10. The tonneau cover apparatus of claim 1, further comprising a detent on the mount and a peg on the handle, wherein the detent and peg cooperate to retain the handle in the closed position.

11. The tonneau cover apparatus of claim 1, wherein the handle is coupled to the mount by a pivot pin and the mount is coupled to an elongated rail that is foldable.

12. The tonneau cover apparatus of claim 1, wherein the pickup truck bed cover is of a flexible material and overlays the handle and mount when the handle is rotated to the closed position.

13. A tonneau cover apparatus comprising:

a bracket;

a pickup truck bed cover overlaying the bracket, wherein the bracket is attached to the pickup truck bed cover;

a lever being joined to the bracket such that the lever is movable between an extended position and a folded position;

a locator being attached to the bracket and acting as a wedge to locate the pickup truck bed cover to a desired location on a pickup truck bed; and

a finger coupled to the lever, wherein the finger is clamped in a vehicle-engaging orientation when the lever is in the folded position, and the finger is freely movable when the lever is in the extended position.

14. The tonneau cover apparatus of claim 13, further comprising a rail attached to the pickup truck bed cover.

15. The tonneau cover apparatus of claim 14, further comprising a strip on the rail that compresses against the pickup truck bed and protects an interior of the pickup truck bed and pickup truck bed cover from external elements.

16. The tonneau cover apparatus of claim 15, further comprising a stop on the rail preventing the strip from further compressing and releasing the finger from the pickup truck bed.

17. The tonneau cover apparatus of claim 13, wherein the lever is rotatably coupled to the bracket such that the lever rotates about a substantially horizontal axis.

18. The tonneau cover apparatus of claim 13, wherein the lever in the closed position is above a substantially horizontal plane extending across a base of an interior wall of the pickup truck bed.

19. The tonneau cover apparatus of claim 13, wherein the locator causes a force between the locator, the finger, and the pickup truck bed to increase when the tonneau cover apparatus is clamped to the pickup truck bed and the lever is in the folded position.

20. The tonneau cover apparatus of claim 13, wherein the locator is of an elastomeric material.

21. The tonneau cover apparatus of claim 13, further comprising a tip on the finger being of an elastomeric material and retaining the clamped finger to the pickup truck bed.

22. The tonneau cover apparatus of claim 13, wherein the pickup truck bed cover is of a flexible material.

23. A tonneau cover apparatus for a vehicle comprising:

an elongated side and front rail, wherein the side rails are foldable by at least one set of hinges;

at least one locator wedge on each of the front and side rails; and

a vehicle compartment having at least one tab,

wherein the locator wedge aligns with the tab such that the wedge pulls the side and front rails into alignment with the vehicle compartment as the wedge is inserted into the tab.

24. A tonneau cover apparatus for a vehicle comprising:

a tonneau cover latch having a mount and a handle, wherein the handle is pivotly coupled to the mount such that the handle is movable between an open position and a closed position;

a peg on the handle; and

a detent on the mount engaging the peg on the handle when the handle is moved to the closed position, wherein the detent retains the handle in the closed position.

25. The tonneau cover apparatus of claim 24, wherein the peg snaps over an edge of the detent and is retained in the detent by the edge when the handle is moved from the open position to the closed position.

26. The tonneau cover apparatus of claim 24, wherein the handle is rotatably coupled to the mount such that the handle rotates about a substantially horizontal axis.

27. The tonneau cover apparatus of claim 24, wherein the handle in the closed position is above a substantially horizontal plane extending across a top of a vehicle compartment.

28. The tonneau cover apparatus of claim 24, further comprising a locator on the mount for locating the tonneau cover latch to a predetermined alignment feature on a vehicle compartment.

29. The tonneau cover apparatus of claim 24, further comprising a claw movably fixed to the handle such that when the handle is closed the claw is fixed to a vehicle.

30. The tonneau cover apparatus of claim 24, wherein the handle and the peg are of a polymeric material.

31. The tonneau cover apparatus of claim 24, wherein the mount and the detent are of a polymeric material.

32. The tonneau cover apparatus of claim 24, further comprising a sheet overlaying the mount, wherein the mount is attached to the sheet, and the sheet is of a flexible material.

33. A tonneau cover apparatus comprising:

a mount being of a polymeric material;

a storage compartment cover overlaying the mount, fixed to the mount, and being of a flexible material;

a handle being of a polymeric material and being rotatably joined to the mount such that the handle rotates about a substantially horizontal axis and is movable between an open position and a closed position, wherein the handle is substantially vertical when in the open position, wherein the handle is substantially horizontal when in the closed position, and wherein the handle is above a substantially horizontal plane extending across a top of a storage compartment when in the closed position;

a finger being movably fixed to the handle, wherein the finger is in a clamping position when the handle is in the closed position and the finger is freely movable when the handle is in the open position;

a grip being of an elastomeric material and being attached to the finger such that when the finger is clamped to storage compartment the grip is directly adjacent to an interior wall of storage compartment and prevents the finger from unintentionally releasing the storage compartment;

a plurality of arms coupling the grip to the finger and hinging the finger to the handle;

a locator being attached to the bracket and locating storage compartment cover to an aligned position on the storage compartment, wherein the locator is clamped to the storage compartment when the lever portion is in the closed position;

a wedge being of an elastomeric material on the locator and locating each tonneau cover apparatus to a predetermined location on the storage compartment;

an arm coupling the wedge to the locator and the locator to the bracket;

a fastener coupling the locator to the bracket;

a peg being on one of the handle and the bracket; and

a detent being on the other of the handle and the bracket engaging the peg when the handle is moved to the closed position, wherein the detent retains the handle in the closed position.

34. A method of installing a tonneau cover, the method comprising:

(a) positioning elongated and foldable rails on top of a truck bed;

(b) locating at least a first fore-after orienting projection against a front edge of the truck bed;

(c) locating at least a second cross-vehicle orienting projection against a side wall of the truck bed; and

(d) clamping the rails to the truck bed by moving at least one latch lever from an open position to a closed position,

(e) wherein the final assembly of the tonneau cover to the truck bed is completed within thirty seconds.

35. The method of claim 34, further comprising clamping the rails of a first section and then a third section of the tonneau cover.

36. The method of claim 34, further comprising unfolding the tonneau cover after a section of the tonneau cover is installed and the at least one latch lever is in the closed position.

37. The method of claim 34, wherein the latch lever is substantially vertical when in the open position, and wherein the latch lever is substantially horizontal when in the closed position.

38. The method of claim 34, wherein the latch lever in the closed position is above a substantially horizontal plane extending across a base of the side wall.

39. The method of claim 34, further comprising moving a peg against a detent to retain the latch lever in the closed position.

40. The method of claim 34, wherein a finger engaged with the latch lever is clamped to the truck bed when the latch lever is in the closed position and the finger is freely movable when the latch lever is in the open position.

41. The method of claim 40, wherein the finger is in a storage position if the finger is suspended and freely movable.

42. The method of claim 34, further comprising folding a section of the rails to access below the plane of the nominally covering tonneau cover, the tonneau cover being attached to all of the rails in a folded and nominal position.