Prostheses with mechanically operable digit members

• US 8,808,397 B2
• Filed: 07/16/2006
• Issued: 08/19/2014
• Est. Priority Date: 11/29/2005
• Status: Active Grant

• Current Assignee: Touch Bionics Limited (Ossur hf)
• Original Assignee: Touch Emas Limited
• Inventors: Gow, David James
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): Woznicki, Jacqueline
• Application Number:
  US12/085,608
• Publication Number:
  US 20100036507A1
• Time in Patent Office: 2,956 Days
• Field of Search: 623/64
• US Class Current: 623/64
• CPC Class Codes: A61F 2/583 Hands; Wrist joints
• CPC Class Codes: A61F 2/586 Fingers
• CPC Class Codes: A61F 2/72 Bioelectric control, e.g. myoelectric
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/30525 Worm gears
• CPC Class Codes: A61F 2002/5001 Cosmetic coverings
• CPC Class Codes: A61F 2002/5073 Helical springs, e.g. having at least one helical spring
• CPC Class Codes: A61F 2002/509 specially designed for children, e.g. having means for adjusting to their growth implantable A61F2250/0082
• CPC Class Codes: A61F 2002/587 Thumbs
• CPC Class Codes: A61F 2002/701 operated by electrically controlled means, e.g. solenoids or torque motors
• CPC Class Codes: A61F 2002/7655 for measuring fluid pressure
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements

Abstract

A prosthesis (1) for providing at least one mechanically operable digit member. The prosthesis (1) has at least one digit member (3) extending generally tangentially with respect to a fixed worm gear wheel means (5) on a support member of the prosthesis and mounted for rotation about the worm gear wheel means axis (8). The digit member has a drive motor (7) operable to drive a worm means (13). The worm means (13) is in engagement with the worm gear wheel means (5) so that when the drive motor is operated, in use of the prosthesis, the digit member (3) moves around the worm gear wheel means (5), in which the worm means (13) is disposed outwith the digit member (3).

Claims

1. A prosthesis for providing a mechanically operable digit, the prosthesis comprising:

a worm gear wheel mounted to a support member of the prosthesis, the worm gear wheel being adjacent to the digit;

the mechanically operable digit comprising a drive motor within a motor housing, the digit being mounted for rotation about the worm gear wheel; and

a worm gear operatively coupled to the drive motor and in engagement with the worm gear wheel so that when the drive motor is operated, in use of the prosthesis, the digit rotates around the worm gear wheel and rotates in relation to the support member, wherein the worm gear is disposed outside the motor housing; and

a transmission configured to couple the drive motor to the worm,

wherein an axis of rotation of the worm gear is oriented at 90°

to an axis of rotation of the drive motor.

2. A prosthesis including a mechanically operable digit, the prosthesis comprising:

a fixed worm gear wheel mounted to a support member of the prosthesis, the fixed worm gear wheel having an axis of rotation adjacent to the digit;

the mechanically operable digit including a longitudinal axis extending generally tangentially with respect to the fixed worm gear wheel, wherein the digit comprises a drive motor having a motor housing and a motor shaft extending from the motor housing having a longitudinal axis parallel to the longitudinal axis of the digit and having a beveled gear located at one end of the shaft; and

a worm gear having a shaft having a longitudinal axis around which the worm gear rotates, the worm gear being in engagement with the worm gear wheel, the worm gear shaft having a beveled gear located at one end, the worm gear being located outside the digit;

wherein the drive motor is operable to rotate both the worm gear and the digit around the worm gear wheel,

wherein the longitudinal axis of the worm gear shaft is substantially oriented at 90°

to the longitudinal axis of the motor shaft, and

wherein the beveled gear of the worm gear shaft and the beveled gear of the motor shaft are in rotatable engagement.

3. A prosthesis according to claim 2 in which the worm gear wheel has a profile that permits it to be disposed in relation to the digit such that a distance between a worm gear wheel axis and the digit is less than a maximum radius of the worm gear wheel.

4. A prosthesis according to claim 2 in which the worm gear wheel has a profile that is roughly semi-circular.

5. A prosthesis according to claim 2 in which the drive motor is a permanent magnet DC motor having a substantially linear relation between torque and drive current.

6. A prosthesis according to claim 2 in which the drive motor shaft is coupled to a gearbox system whereby in use different torque-output drive speed ratios can be selected from a range of different ratios.

7. A prosthesis according to claim 2 in which the prosthesis has a plurality of digits, each of the plurality of digits includes a respective drive motor and wherein the prosthesis includes a controller configured to permit independence of movement of the plurality of digits.

8. A prosthesis according to claim 7 in which the plurality of digits comprises a single thumb and at least one finger, the thumb having a drive motor with higher speed, lower torque characteristics and the finger having a drive motor with lower speed, higher torque characteristics.

9. The prosthesis of claim 2 wherein the mechanically operable digit further comprises a distal end comprising a second rotatable joint proximal to the tip of the mechanically operable digit and distal to the axis of rotation of the mechanical digit about the fixed worm gear wheel, the second rotatable joint being rotated by movement of the digit about the fixed worm gear wheel.

10. The prosthesis of claim 9 wherein the rotation of the second joint by movement of the digit about the fixed worm gear is caused by a line attached to the tip of the mechanically operable digit and the worm gear wheel.

11. A prosthesis comprising:

a fixed worm gear wheel mounted to a support member of the prosthesis, the fixed worm gear wheel having an axis of rotation adjacent to a mechanically operated digit;

the mechanically operable digit having at least a first joint proximate a tip of the mechanically operable digit;

a main body operatively coupled to the mechanically operable digit;

a drive motor located within a motor housing located within the mechanically operable digit;

a worm gear located adjacent to the mechanically operable digit and external to the motor housing, the worm gear operatively coupled to the drive motor to reorient the mechanically operable digit with respect to the fixed worm gear wheel,

wherein the worm includes a rotation axis that is orthogonal to a rotational axis of the drive motor.

12. The prosthesis of claim 11, further comprising beveled gears operatively coupled between the drive motor and the worm.