Battery pack of excellent structural stability

• US 8,808,896 B2
• Filed: 08/06/2013
• Issued: 08/19/2014
• Est. Priority Date: 01/27/2010
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: Choo, Yeon Seok, Lee, Jin Kyu, Lee, Bum Hyun, Jeong, Sang Yoon, Im, Ye Hoon
• Primary Examiner(s): Cantelmo, Gregg
• Application Number:
  US13/960,502
• Publication Number:
  US 20130319777A1
• Time in Patent Office: 378 Days
• Field of Search: 180/68.5, 429/96, 429/99, 429/100, 429/159, 903/907
• US Class Current: 429/100
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/249 specially adapted for aircraft or vehicles, e.g. cars or trains constructional details of batteries specially adapted for electric vehicles B60L50/64
• CPC Class Codes: H01M 6/42 Grouping of primary cells into batteries H01M6/40 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y10S 903/907 Electricity storage, e.g. battery, capacitor

Abstract

Disclosed is a battery pack including a battery module array having battery modules which are arranged in a lateral direction in two or more rows, each of the battery modules configured with battery cells or unit modules, each of which has two or more battery cells mounted therein, are stacked in a state in which the battery cells or the unit modules are erected vertically, a base plate on which the battery modules are stacked in a vertically erected state, a pair of main members provided at the front and rear of the battery module array, opposite ends of each of the main members being fastened to an external device, a pair of end plates disposed in contact with the front and rear of the battery module array such that the lower end of each of the end plates is fixed to the base plate, and supporting bars.

Claims

1. A battery pack comprising:

a battery module array having battery modules which are arranged in a lateral direction in two or more rows, each of the battery modules being configured to have a structure in which battery cells or unit modules, each of which has two or more battery cells mounted therein, are stacked in a state in which the battery cells or the unit modules are erected vertically;

a base plate on which the battery modules are stacked in a vertically erected state;

a pair of main members provided at a front and rear of the battery module array to support load of the battery modules, opposite ends of each of the main members being fastened to an external device;

a pair of end plates disposed in tight contact with the front and rear of the battery module array in a state in which a lower end of each of the end plates is fixed to the base plate; and

supporting bars connected between upper parts or side parts of the end plates so as to interconnect and support the end plates, wherein

each of the battery cells is a pouch-shaped secondary battery in which an electrode assembly of a cathode/separator/anode structure is disposed in a battery case together with an electrolyte in a sealed state, and

each of the end plates is formed in the shape of a single body having a size corresponding to the front or rear of the battery module array to minimize deformation of the battery pack when the battery pack is vibrated in an up and down direction.

2. The battery pack according to claim 1, wherein each of the battery cells is a plate-shaped battery cell.

3. The battery pack according to claim 2, wherein each of the battery cells is configured to have a structure in which an electrode assembly is mounted in a battery case formed of a laminate sheet.

4. The battery pack according to claim 1, wherein each of the main members is configured to have a U-shaped frame structure surrounding opposite sides and a bottom of the battery module array.

5. The battery pack according to claim 4, wherein upper ends of each of the main members are bent outward so that the battery pack can be easily mounted to an external device, and the bent portions of each of the main members are provided with fastening holes.

6. The battery pack according to claim 1, wherein each of the end plates comprises a body part disposed in contact with the battery module array, an upper end wall, a lower end wall, and a pair of side walls, the upper end wall, the lower end wall, and the side walls protruding outward from a perimeter of the body part.

7. The battery pack according to claim 6, wherein the lower end wall of each of the end plates is coupled to a lower end of the base plate and a lower end of each of the main members by welding or bolting.

8. The battery pack according to claim 7, wherein the welding or the bolting is carried out at four or more spots.

9. The battery pack according to claim 6, wherein each of the side walls of each of the end plates is coupled to each side of each of the main members by welding or bolting.

10. The battery pack according to claim 9, wherein the welding or the bolting is carried out at one or more spots.

11. The battery pack according to claim 6, wherein the upper end wall of each of the end plates protrudes upward from a top of the battery module array so that the supporting bars can be easily mounted to the end plates.

12. The battery pack according to claim 11, wherein the upwardly protruding height is equivalent to 2 to 20% of a height of the battery module array.

13. The battery pack according to claim 1, wherein each of the end plates is formed in the planar shape of a rectangle.

14. The battery pack according to claim 1, wherein each of the end plates is provided at an upper part thereof with through holes, in which the supporting bars are mounted.

15. An electric vehicle, hybrid electric vehicle or plug-in hybrid electric vehicle using the battery pack according to claim 1 as a power source.

16. The electric vehicle, hybrid electric vehicle or plug-in hybrid electric vehicle according to claim 15, wherein the battery pack is installed in a lower end of a trunk of the vehicle or between a rear seat and the trunk of the vehicle.