Photo bioreactor with light distributor and method for the production of a photosynthetic culture

• US 8,809,041 B2
• Filed: 09/15/2008
• Issued: 08/19/2014
• Est. Priority Date: 03/19/2008
• Status: Expired due to Fees

• Current Assignee: Feyecon B.V. (Folium Biosciences LLC)
• Original Assignee: Feyecon B.V. (Folium Biosciences LLC)
• Inventors: Woerlee, Geert Feye, Elmore, Steven, Wubbolts, Frank Emile
• Primary Examiner(s): Marcheschi, Michael
• Assistant Examiner(s): Doe, Shanta G
• Application Number:
  US12/933,598
• Publication Number:
  US 20110117631A1
• Time in Patent Office: 2,164 Days
• Field of Search: 435/257.1, 435/287.1, 435/287.2, 435/287.3, 435/288.4, 435/288.7, 435/292.1, 435/288.3, 435/288.5
• US Class Current: 435/292.1
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 31/08 by conducting or reflecting elements located inside the reactor or in its structure
• CPC Class Codes: C12M 41/10 Filtering the incident radiation
• CPC Class Codes: C12N 1/12 Unicellular algae; Culture media therefor as new plants A01H13/00

Abstract

The invention provides a photo bioreactor comprising an aqueous liquid comprising a photosynthetic culture and light distributors (30). Each light distributor has a surface arranged to receive light and a tapered surface arranged to emit at least part of the received light. At least part of the tapered surface is submerged in the aqueous liquid comprising the photosynthetic culture. Light may be distributed efficiently in the aqueous liquid comprising the photosynthetic culture by relatively simple and cheap means. The reactor allows a high illuminated volume fraction.

Claims

1. A photo bioreactor (1) configured to comprise an aqueous liquid (20) comprising a photosynthetic culture (21), said photo bioreactor comprising

(a) a plurality of light distributors (30), which light distributors (30) have

(i) surfaces (31) configured to receive light (40), and

(ii) tapered surfaces (32) configured to emit at least part of the received light (40), wherein at least part of the tapered surfaces (32) are submersible in the aqueous liquid (20), and

(b) a construction (300) comprising the plurality of the light distributors (30), which construction is corrugated, and the light distributors (30) are corrugations (308), and

(c) a body (60) comprising a plurality of cavities (61) having tapered surfaces (62), with the light distributors (30) and the body (60) configured so that:

(i) the light distributors (30) are at least partly configured in the cavities (61),

(ii) the plurality of cavities (61) form a corrugated counter construction (600),

(iii) the tapered surfaces (62) of the cavities (61) are at a distance (d2) from the tapered surfaces (32) of the light distributors (30), creating a channels (64) between the light distributors and the counter construction (600) enabling a uniform flow of liquid (20) between the fluidically connected cavities (61); and

(iv) the construction (300) and the body (60) are a single reactor body (360).

2. The photo bioreactor (1) according to claim 1, wherein the construction (300) comprising the plurality of the light distributors (30) and the body (60) comprising the plurality of the cavities (61) are an extruded reactor body.

3. The photo bioreactor (1) according to claim 1, wherein the construction (300) comprising the plurality of the light distributors (30) and the body (60) comprising the plurality of the cavities (61) are configured to provide parallel channels (64) for containing the aqueous liquid (20).

4. The photo bioreactor (1) according to claim 3, that is configured to allow a flow of the aqueous liquid (20) in a direction parallel to the channels (64).

5. The photo bioreactor (1) according to claim 1, wherein the shape of the light distributors (30) is conical, parabolic or pyramidal.

6. The photo bioreactor (1) according to claim 1, wherein the shape of the light distributors (30) is block-wave-shaped, or wedge-shaped.

7. The photo bioreactor (1) according to claim 1, wherein at least part of the tapered surfaces (32) comprise a reflector (33) configured to reflect at least part of the received light (40) back into the light distributors (30).

8. The photo bioreactor (1) according to claim 1, wherein the plurality of light distributors (30) is 10 to 10,000 light distributors (30).

9. The photo bioreactor (1) according to claim 1, wherein the photo bioreactor (1) is a closed photo bioreactor (1).

10. The photo bioreactor (1) according to claim 1, wherein the light distributors (30) are hollow bodies with light distributor cavities (35) configured to contain a liquid.

11. A method for producing a photosynthetic culture (21), comprising the steps of:

(a) adding an aqueous liquid (20) comprising cells to the photo bioreactor (1) of claim 1 such that at least part of the tapered surfaces (32) of the light distributors (30) are submerged in the cell-containing aqueous liquid (20); and

(b) providing light (40) to the surfaces (31) of the light distributors (30) that are configured to receive light, thereby producing said photosynthetic culture (21).

12. The method according to claim 11, further comprising providing a flow in the aqueous liquid (20).

13. The method according to claim 11, wherein the cells comprise algae or microalgae.

14. The photobioreactor (1) according to claim 1, wherein, the cavities (61) and the light distributors (30) have similar shapes.