Charging apparatus having gas generation detector and charging method for the same

• US 8,810,193 B2
• Filed: 08/06/2013
• Issued: 08/19/2014
• Est. Priority Date: 02/25/2008
• Status: Active Grant

• Current Assignee: Iwasaki Electric Company Limited, JPS Co., Ltd. (P-POP KK), Tokyo Rectifier Co., Ltd.
• Original Assignee: Iwasaki Electric Company Limited, JPS Co., Ltd. (P-POP KK), Tokyo Rectifier Co., Ltd.
• Inventors: Maruyama, Tomomi, Saiki, Eiji, Kato, Akitoshi, Honda, Yoshihiro
• Primary Examiner(s): WILLIAMS, ARUN C
• Application Number:
  US13/960,296
• Publication Number:
  US 20130314033A1
• Time in Patent Office: 378 Days
• Field of Search: 320/107
• US Class Current: 320/107
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/445 in response to gas pressure
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/52 Removing gases inside the secondary cell, e.g. by absorption vent plugs or other mechanical arrangements for facilitating escape of gases H01M50/30
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A charging apparatus for charging a cell group, in which a plurality of secondary cells are connected in series, by supplying a charging current Ic to the secondary cells is provided with an overcharge protection circuit including discharge route circuits 34 provided to each of the secondary cells and adapted to cause the secondary cells to discharge during charging by connecting the secondary cells to the discharge route circuits based on cell voltages Vb of the secondary cells or to stop discharging by cutting off the secondary cells from the discharge route circuits; and a charger controller for continuing charging while reducing the charging current Ic until the discharge of the secondary cell having started discharging to the discharge route circuit is stopped when the discharge of any one of the secondary cells to the discharge route circuit is started by the overcharge protection circuit.

Claims

1. A charging apparatus for charging a cell group, in which a plurality of secondary cells are connected in series, by supplying a charging current to the cell group, comprising:

a gas generation detection circuit that detects gas generation from any one of the secondary cells while the cell group is being charged; and

a charging controller that performs a process of continuous charging while reducing the charging current when gas generation is detected in any one of the secondary cells until the gas generation of the secondary cell is stopped, fixing the charging current at a current value reached when the gas generation is stopped, and repeats the process until the charging current reaches a predetermined lower limit charging current value.

2. The charging apparatus according to claim 1, further comprising a charger for supplying external power to a parallel circuit, in which the cell group and an external load are connected in parallel, charging the cell group and supplying power to the external load, wherein:

a voltage applied to the parallel circuit by the charger is controlled to maintain the charging current flowing into the cell group substantially at zero during non-charging periods while the cell group and the external load are maintained in an electrically conductive state.

3. The charging apparatus according to claim 1, wherein when the charging current reaches the predetermined lower limit charging current value, the charging controller continues charging while maintaining the charging current at the lower limit charging current value, and stops charging when a voltage of the cell group reaches a predetermined charge end voltage.

4. A charging method for charging a cell group, in which a plurality of secondary cells are connected in series, by supplying a charging current to the cell group, comprising the steps of:

detecting gas generation from any one of the secondary cells while the cell group is being charged;

performing a process of continuous charging while reducing the charging current when gas generation is detected in any one of the secondary cells until the gas generation of the secondary cell is stopped;

fixing the charging current at a current value reached when the gas generation is stopped; and

repeating the process until the charging current reaches a predetermined lower limit charging current value.

5. The charging method according to claim 4, wherein when the charging current reaches the predetermined lower limit charging current value, the charging continues while the charging current is maintained at the lower limit charging current value, and stops when a voltage of the cell group reaches a predetermined charge end voltage.