Integral shim-pack with an adjustment pull tang

• US 8,813,437 B1
• Filed: 12/16/2013
• Issued: 08/26/2014
• Est. Priority Date: 05/13/2013
• Status: Active Grant

• Current Assignee: Charles J. Spofford
• Original Assignee: Charles J. Spofford
• Inventors: Spofford, Charles J.
• Primary Examiner(s): Glessner, Brian
• Assistant Examiner(s): BARLOW, ADAM G
• Application Number:
  US14/107,061
• Time in Patent Office: 253 Days
• Field of Search: 521/26, 522/11, 522/13, 522/15, 522/17, 493/08, 495/04, 495/05, 248/292.12, 248/298.1, 248/346.07, 248/229.21, 248/228.2, 248/231.31, 248/670
• US Class Current: 52/126.1
• CPC Class Codes: E06B 1/6069 Separate spacer means acting exclusively in the plane of the opening; Shims; Wedges; Tightening of a complete frame inside a wall opening E06B1/6084 takes precedence

Abstract

The integral shim-pack (50) includes a wedge-shaped male shim (52) having a pull tang (68) extending from a thin end (56) of the male shim (52) and into a tang groove (82) and through a tang passage (90) between a bridge (88) and a tang groove (82) of a wedge-shaped female shim (72) to extend beyond a thick end (74) of the female shim (72). Pulling the adjustment pull tang (68) away from the thick end (74) of the female shim (72) moves a thick end (54) of the male shim (52) toward the thick end (74) of the female shim (72) to increase a distance between a base surface (58) of the male shim and a base surface (78) of the female shim (72).

Claims

1. An integral shim-pack with a flexible adjustment pull tang for adjusting distances between a first structural surface and an opposed second structural surface, the integral shim-pack comprising:

a. a wedge-shaped male shim having a thick back end and an opposed thin front end, having a base surface and an opposed sloped contact surface extending between the back and front ends, and the male shim including the flexible adjustment pull tang secured to the male shim and extending beyond the thin front end a distance that is greater than a distance between the thick back end and thin front end of the male shim;

b. a wedge-shaped female shim having a thick back end and an opposed thin front end, having a base surface and an opposed sloped contact surface extending between the back and front ends, and the female shim defining a tang groove extending along the sloped contact surface between a first side and an opposed second side of the female shim to and through the thick end, the female shim also including a bridge passing over the tang groove at the thick end to define a tang passage at the thick end through which the tang extends beyond the thick end of the female shim; and

,

c. the tang groove being configured to receive the pull tang of the male shim whenever the sloped contact surface adjacent the thin end of the male shim is positioned adjacent and overlying the sloped contact surface adjacent the thin end of the female shim, and the tang groove and bridge being configured so that the pull tang extends between the bridge and the tang groove and beyond the thick end of the female shim.

2. The integral shim-pack with an adjustment pull tang of claim 1, wherein the pull tang defines a plurality of ratchet teeth upon a top surface of the pull tang, wherein the bridge passing over the tang groove at the thick end of the female shim is a pawl bridge including a pawl extending from the bridge into the tang groove to irreversibly engage the ratchet teeth of the pull tang to thereby permit selective movement of the thick end of the male shim toward the thick end of the female shim, and to prevent movement of the thick end of the male shim away from the thick end of the female shim.

3. The integral shim-pack with an adjustment pull tang of claim 2, further comprising:

a. the pull tang having a linear elasticity, the pull tang extending beyond the thin end of the male shim in a direction about parallel to a plane defined by the contact surface of the male shim, so that whenever the pull tang is within the tang groove of the female shim, the pull tang bends away from the plane defined by the contact surface of the male shim and toward the base surface of the female shim, and the linear elasticity force of the pull tang forces the ratchet teeth of the pull tang against the pawl of the pawl bridge; and

,

b. the pawl bridge and tang groove of the female shim defining a tang passage having a cross-sectional area that is greater than a greatest cross-sectional area of the pull tang and ratchet teeth on the pull tang, so that the cross-sectional area of the tang passage is sufficiently large to permit the pull tang to be selectively moved away from the pawl bridge so that the pawl disengages from the ratchet teeth to thereby permit reversible movement of the pull tang so that the thick ends of the shims may move toward and away from each other by movement of the pull tang.

4. The integral shim-pack with an adjustment pull tang of claim 1, further comprising at least one mounting plate extending away from the base surface of the female shim, the mounting plate extending in a direction about parallel to a plane defined by the base surface of the female shim.

5. The integral shim-pack with an adjustment pull tang of claim 1, wherein the shim-pack is made of a plastic material.

6. An integral shim-pack with a flexible adjustment pull tang for adjusting distances between a first structural surface and an opposed second structural surface, the integral shim-pack comprising:

a. a wedge-shaped male shim having a thick back end and an opposed thin front end, having a base surface and an opposed sloped contact surface extending between the back and front ends, and the male shim defining an elongate opening extending between a first side and an opposed second side of the male shim and the elongate opening extending through the base surface, through the sloped contact surface and through the thin end of the male shim, and the male shim including the flexible adjustment pull tang secured within the elongate opening and extending within the elongate opening from a shim terminus of the elongate opening beyond the thin end of the male shim a distance that is greater than a distance between the thick end and thin end of the male shim;

b. a wedge-shaped female shim having a thick back end and an opposed thin front end, having a base surface and an opposed sloped contact surface extending between the back and front ends, and the female shim defining a tang groove extending along the sloped contact surface between a first side and an opposed second side of the female shim to and through the thick end, the female shim also including a bridge passing over the tang groove at the thick end to define a tang passage at the thick end through which the tang extends beyond the thick end of the female shim;

c. the tang groove being configured to receive the pull tang of the male shim whenever the sloped contact surface adjacent the thin end of the male shim is positioned adjacent and overlying the sloped contact surface adjacent the thin end of the female shim, and the tang groove and bridge being configured so that the pull tang extends between the bridge and the tang groove and beyond the thick end of the female shim; and

,

d. the shim-pack being configured so that, whenever the base surface of the male shim is secured adjacent the first structural surface, the base surface of the female shim is secured adjacent the second structural surface, the thin end of the male shim is positioned adjacent and overlying the thin end of the female shim, and the pull tang extend through the tang passage beyond the thick end of the female shim, movement of the pull tang away from the thick end of the female shim moves the sloped contact surface of the male shim along the sloped contact surface of the female shim to increase a distance between the base surfaces of the shims and to thereby adjust a distance between the structural surfaces.

7. The integral shim-pack with an adjustment pull tang of claim 6, wherein the pull tang defines a plurality of ratchet teeth upon a top surface of the pull tang, wherein the bridge passing over the tang groove at the thick end of the female shim is a pawl bridge including a pawl extending from the bridge into the tang groove to irreversibly engage the ratchet teeth of the pull tang to thereby permit selective movement of the thick end of the male shim toward the thick end of the female shim, and to prevent movement of the thick end of the male shim away from the thick end of the female shim.

8. The integral shim-pack with an adjustment pull tang of claim 7, further comprising:

a. the pull tang having a linear elasticity, the pull tang extending beyond the thin end of the male shim in a direction about parallel to a plane defined by the contact surface of the male shim, so that whenever the pull tang is within the tang groove of the female shim, the pull tang bends away from the plane defined by the contact surface of the male shim and toward the base surface of the female shim, and the linear elasticity of the pull tang forces the ratchet teeth of the pull tang against the pawl of the pawl bridge;

b. the pawl bridge and tang groove of the female shim defining a tang passage having an area sufficiently large to permit the pull tang to be selectively moved away from the pawl bridge so that the pawl disengages from the ratchet teeth to thereby permit reversible movement of the pull tang so that the thick ends of the shims may move toward and away from each other by movement of the pull tang.