Syringe plunger driver system

• US 8,814,830 B2
• Filed: 12/18/2006
• Issued: 08/26/2014
• Est. Priority Date: 06/05/2002
• Status: Active Grant

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Inventors: Morris, Matthew G., Schwartz, Donald F.
• Primary Examiner(s): Desanto, Matthew F
• Application Number:
  US11/642,026
• Publication Number:
  US 20070100281A1
• Time in Patent Office: 2,808 Days
• Field of Search: 604/131, 604/151, 604/154, 604/155, 604 65- 67, 128/DIG.1
• US Class Current: 604/151
• CPC Class Codes: A61M 2202/0007 introduced into the body
• CPC Class Codes: A61M 2205/18 with alarm
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: A61M 5/1458 Means for capture of the plunger flange
• CPC Class Codes: Y10T 29/49769 Using optical instrument [excludes mere human eyeballing]
• CPC Class Codes: Y10T 29/49771 Quantitative measuring or gauging
• CPC Class Codes: Y10T 29/49776 Pressure, force, or weight determining
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A syringe plunger driver system capable of capturing syringes of widely varying sizes comprises a pair of asymmetric plunger retainer arms pivotally mounted to a plunger driver. The system includes a low profile driver having a length that exceeds its width so that it may be mounted adjacent control modules and other operational modules. The arms are biased toward each other and one arm is longer than the other with a notch on an inside edge to receive the tip of the shorter arm when capturing small syringe flanges. A rotation knob mounted to the front surface of the low profile driver forces the arms apart when rotated to a first rotation position. A force sensor is mounted in the driver to detect occlusions in the fluid line. A processor monitors the force sensed by the force sensor and provides an alarm if the force exceeds a threshold. The driver includes a force concentrator that defines a pushing surface adapted to press against a plunger flange so that the force applied to the plunger flange is concentrated at a defined location for more accurate measurement.

Claims

1. A syringe plunger driver system for accurately measuring a force exerted against a syringe plunger by a plunger driver, the plunger having a plunger piston, a plunger flange, and a plunger stem interconnecting the piston with the flange, and the plunger forming a part of a syringe, the syringe having an outlet and a barrel in which the plunger moves, the syringe plunger driver system comprising:

a force concentrator including a protruding pushing surface located on the plunger driver such that the plunger flange contacts the plunger driver at the protruding pushing surface, the force concentrator adapted to exert a force against the plunger flange to move the plunger into the syringe barrel;

a force detector located in the plunger driver and adapted to measure the magnitude of the force exerted by the force concentrator against the plunger flange, the force detector outputting a force signal representative of the measured magnitude of the force; and

a moveable flange contact plate, comprising the force concentrator, pivotally mounted about a pivot point on the plunger driver, and the force detector engaging the contact plate between the pivot point and the force concentrator.

2. The syringe plunger driver system of claim 1 wherein the force concentrator is configured such that the plunger flange contacts the plunger driver only at the protruding pushing surface.

3. The syringe plunger driver system of claim 2 wherein the force exerted against the plunger flange is concentrated at the protruding pushing surface of the force concentrator.

4. The syringe plunger driver system of claim 1 further comprising a processor in communication with the force detector and configured to compare the force signal from the force detector against a threshold and provide an alarm signal if the force signal exceeds the threshold.

5. The syringe plunger driver system of claim 4 wherein the threshold is an amount of force associated with an obstruction of a fluid conduit connected to the outlet of the syringe.

6. The syringe plunger driver system of claim 1 wherein the moveable flange contact plate comprises a first surface facing the syringe barrel and a second surface facing away from the syringe barrel, the protruding pushing surface of the force concentrator protruding from the first surface in a direction toward the syringe barrel.

7. The syringe plunger driver system of claim 6 wherein

the force detector is coupled to the second surface of the contact plate.

8. The syringe plunger driver system of claim 1 wherein:

the plunger driver is configured to accept plunger flanges of varying sizes and exert a force to the accepted plunger flange regardless of the size of the plunger flange to move the plunger into the syringe barrel;

the movable flange contact plate has a length, and the force concentrator is disposed on the flange contact plate such that only the force concentrator will contact the plunger flange regardless of the size of the plunger flange, thereby providing a contact area between the accepted syringe plunger and the plunger driver that is fixed in relation to the force detector.

9. The syringe plunger driver system of claim 8 wherein:

the force detector is fixedly mounted to the plunger driver so that the force detector is stationary relative to the plunger driver and contacts the flange contact plate to measure the force exerted against the syringe plunger by the plunger driver.

10. The syringe driver system of claim 1 wherein the force concentrator includes a plunger detector having a detector button protruding from the force concentrator, the detector button adapted to contact the plunger flange when the plunger flange is properly mounted at the plunger driver so that the plunger detector will detect the syringe.

11. The syringe driver of claim 10 wherein the plunger detector further includes an optical sensor system adapted to monitor the position of the detector button.

12. The syringe plunger driver system of claim 1 wherein the force detector has a first travel position at which the force detector provides a first force signal representative of a measurement of zero force, and a second travel position at which the force detector provides a second force signal representative of a measurement of a maximum force, the distance between the first travel distance and the second travel distance being about 0.076 mm (0.003 inches).

13. The syringe plunger driver system of claim 1 further comprising:

a plunger retainer located on the plunger driver adapted to capture plunger flanges of varying sizes;

wherein the force concentrator is located on the plunger driver at a position where all plunger flanges regardless of size will be contacted by the plunger driver.

14. A syringe plunger driver system for accurately measuring a force exerted against a syringe plunger by a plunger driver to move the syringe plunger into a syringe barrel having an outlet adapted to be connected to a fluid delivery tube, the syringe plunger having an inner side facing the syringe barrel and an outer side facing away from the syringe barrel, the system comprising:

a plate pivotally mounted about a pivot point on the plunger driver, the plate having a first surface facing the plunger flange and a second surface facing away from the plunger flange;

a force concentrator protruding from the first surface of the plate such that the syringe plunger contacts the plunger driver only at the force concentrator, the force concentrator adapted to press against the outer side of the plunger flange to thereby concentrate the force exerted against the plunger;

a force detector located in the plunger driver and adapted to contact the second surface of the plate at a position between the pivot point and the force concentrator, the force detector adapted to provide a force signal representative of a measurement of the force exerted by the force concentrator against the plunger flange when the plunger driver is moving the plunger into the syringe barrel; and

a processor in communication with the force detector that compares the force signal from the force detector against a threshold and provides an alarm signal if the force signal exceeds the threshold.

15. The syringe plunger driver system of claim 14 wherein the threshold is associated with an obstruction in the fluid delivery tube connected to the syringe barrel.

16. The syringe plunger driver system of claim 14 wherein the processor is adapted to control movement of the plunger driver and the processor stops movement of the plunger driver when the threshold is exceeded.

17. A syringe plunger driver system for accurately measuring a force exerted against a syringe plunger by a plunger driver to move the syringe plunger into a syringe barrel, the syringe plunger having an inner side facing the syringe barrel and an outer side facing away from the syringe barrel, the system comprising:

a plunger retainer located on the plunger driver and adapted to capture plunger flanges of varying sizes;

a plate pivotally mounted about a pivot point on the plunger driver, the plate having a first surface facing the plunger flange and a second surface facing away from the plunger flange;

a force concentrator protruding from the first surface of the plate such that the syringe plunger contacts the plunger driver only at the force concentrator, the force concentrator adapted to press against the outer side of the plunger flange to thereby concentrate the force exerted against the plunger, the force concentrator located at a position on the plate where all plunger flanges regardless of size will be contacted by the plunger driver; and

a force detector located in the plunger driver and adapted to contact the second surface of the plate at a position between the pivot point and the force concentrator, the force detector adapted to measure the magnitude of the force exerted by the force concentrator against the plunger flange when the plunger driver is moving the plunger into the syringe barrel, the force detector outputting a force signal representative of the measured magnitude of the force.

18. The syringe plunger driver system of claim 17 wherein the force concentrator is disposed on the plate such that only the force concentrator will contact the plunger flange regardless of the size of the plunger flange, thereby providing a contact area between the syringe plunger and the plunger driver that is fixed in relation to the force detector.