Sonic detection of flow state change for measurement stations

• US 8,816,866 B2
• Filed: 11/10/2008
• Issued: 08/26/2014
• Est. Priority Date: 04/17/2008
• Status: Active Grant

• Current Assignee: Emerson Automation Solutions Measurement Systems & Services LLC
• Original Assignee: Daniel Measurement and Control Incorporated (Emerson Electric Company)
• Inventors: Day, Donald
• Primary Examiner(s): Lieu, Julie
• Application Number:
  US12/988,287
• Publication Number:
  US 20110037598A1
• Time in Patent Office: 2,115 Days
• Field of Search: None
• US Class Current: 340/606
• CPC Class Codes: G01F 1/36 the pressure or differential pressure being created by the use of flow constriction
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/666 by detecting noise and sounds generated by the flowing fluid
• CPC Class Codes: G01F 1/7082 using acoustic detecting arrangements
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01F 25/10 of flowmeters
• CPC Class Codes: G01G 1/00 Weighing apparatus involving the use of a counterweight or other counterbalancing mass
• CPC Class Codes: G01N 2291/0224 Mixtures of three or more liquids
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/4427 with stored values, e.g. threshold values
• CPC Class Codes: G01N 33/2823 raw oil, drilling fluid or polyphasic mixtures hydrocarbon content of earth materials G01N33/241; prospecting G01V; drilling per se E21B

Abstract

A method for audibly detecting a fluid flow state change in a flow meter pipeline. The flow state change may be identified as an upset in the normal flow state. The upset may be corrected to improve the accuracy of the flow meter. A system includes acoustic sensors mounted in the flow meter pipeline, and a computer to collect audible data from the acoustic sensors and compare the audible data to a baseline to detect an upset in the normal fluid flow state.

Claims

1. A method for audibly detecting a fluid flow state change in a flow meter pipeline comprising:

placing at least one acoustic sensor in the pipeline coupled to the flow meter;

collecting audible data from a flowing fluid in the pipeline using the acoustic sensor;

detecting a flow state change in the flowing fluid by comparing audible data from a first flowing fluid pattern to audible data from a second flowing fluid pattern;

indicating the flow state change between the first flowing fluid pattern and the second flowing fluid pattern using a computer to correct the measurement of the flow meter based on the flow state change.

2. The method of claim 1 further comprising:

determining that the flow state change is an upset of a normal fluid flow state; and

warning an operator of the upset.

3. The method of claim 1 wherein collecting audible data from the first flowing fluid pattern comprises establishing a baseline audible pattern by flowing a controlled fluid through the flow meter under ideal conditions.

4. The method of claim 3 further comprising:

wherein collecting audible data from the second flowing fluid pattern comprises developing a real time audible pattern by flowing the fluid through the flow meter under normal conditions;

comparing the baseline audible pattern to the real time audible pattern; and

identifying a difference between the baseline audible pattern and the real time audible pattern to detect the flow state change.

5. The method of claim 4 further comprising:

integrating a normal flow state change into the baseline audible pattern; and

identifying the detected flow state change as an upset in the normal flow state.

6. The method of claim 1 further comprising adjusting at least one of the acoustic sensor, the audible data and the flow state change in response to replacing the flowing fluid with a second fluid.

7. The method of claim 1 further comprising identifying the location of the flow state change.

8. The method of claim 1 further comprising modifying an incoming flow to the flow meter to eliminate the flow state change.

9. The method of claim 1 further comprising adjusting a pressure control valve to eliminate the flow state change.

10. The method of claim 1 further comprising a plurality of acoustic sensors placed at a plurality of positions in the pipeline.

11. The method of claim 1 further comprising identifying deterioration of a component coupled to the flow meter.

12. A method for audibly detecting a fluid flow state change in a flow meter measurement station comprising:

placing at least one acoustic sensor in a pipeline of the flow meter measurement station;

recording a baseline audible pattern of a flowing fluid with the acoustic sensor by flowing a controlled fluid through the flow meter measurement station under ideal conditions;

recording a real time audible pattern of the flowing fluid with the acoustic sensor by flowing a fluid through the flow meter measurement station under normal conditions;

comparing the baseline audible pattern to the real time audible pattern;

detecting a difference between the baseline audible pattern and the real time audible pattern to identify a flow state change;

indicating the flow state change of the flowing fluid using a computer to correct the measurement of the flow meter based on the flow state change.

13. The method of claim 12 further comprising correcting a flow meter measurement using the flow state change to improve the accuracy of the flow meter.

14. The method of claim 12 further comprising reconfiguring the measurement station to accommodate the flow state change.

15. The method of claim 12 further comprising:

integrating the flow state change into an updated baseline audible pattern of the flowing fluid;

detecting a difference between the updated baseline audible pattern and the real time audible pattern to identify an upset in the fluid flow state of the flowing fluid.

16. A system for improving the accuracy of a flow meter by audibly detecting a flow state change comprising:

at least one acoustic sensor mounted on a flow meter skid; and

a computer coupled to the acoustic sensor and adapted to collect audible fluid flow data from the acoustic sensor and compare the audible fluid flow data to a pre-determined baseline to detect the flow state change;

wherein the computer is further adapted to correct a measurement of the flow meter using the flow state change.

17. The system of claim 16 wherein the baseline is determined when the flow meter skid is commissioned under ideal conditions.

18. The system of claim 16 wherein the computer is further adapted to warn an operator of an upset in the fluid flow state based on the flow state change.