Optical waveguide substrate and method for manufacturing same

• US 8,818,147 B2
• Filed: 10/12/2010
• Issued: 08/26/2014
• Est. Priority Date: 10/13/2009
• Status: Expired due to Fees

• Current Assignee: Hitachi Chemical Company Limited (Resonac Holdings Corp.)
• Original Assignee: Hitachi Chemical Company Limited (Resonac Holdings Corp.)
• Inventors: Kuroda, Toshihiro, Sakai, Daichi, Yagi, Shigeyuki, Shibata, Tomoaki
• Primary Examiner(s): PAK, SUNG H
• Application Number:
  US13/501,331
• Publication Number:
  US 20120219251A1
• Time in Patent Office: 1,414 Days
• Field of Search: None
• US Class Current: 385/14
• CPC Class Codes: G02B 6/122 Basic optical elements, e.g. light-guiding paths
• CPC Class Codes: G02B 6/42 Coupling light guides with opto-electronic elements
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence
• CPC Class Codes: H05K 1/0274 Optical details, e.g. printed circuits comprising integral optical means H05K1/0269 takes precedence; coupling light guides with opto-electronic components G02B6/42
• CPC Class Codes: Y10T 29/49764 with testing or indicating
• CPC Class Codes: Y10T 408/50 with product handling or receiving means

Abstract

According to a manufacturing method of an optical waveguide substrate including a core (12) and clads (11) (13) and provided with an optical axis conversion mirror (14) in the core and an alignment recess for the optical axis conversion mirror with respect to a light receiving and emitting element, the recess is obtained by obtaining an outline of the core by synthesizing at least an image captured by focusing a microscope (20) to a highest position (14a) of the core in an optical axis conversion mirror portion and an image captured by focusing the microscope to a lowest position (14d), and by determining a position of the alignment recess in reference to a center of gravity of the outline, and according to an optical waveguide substrate obtained by this manufacturing method, it becomes possible to provide an optical waveguide substrate in which the optical axis conversion mirror in the optical waveguide substrate and the light receiving and emitting element are aligned with respect to each other at an extremely high degree of accuracy and a manufacturing method thereof.

Claims

1. A manufacturing method of an optical waveguide substrate including a core and a clad and provided with an optical axis conversion mirror in the core and an alignment recess for the optical axis conversion mirror with respect to a light receiving and emitting element,

wherein the recess is obtained by:

obtaining an outline of a core by synthesizing at least an image captured by focusing a microscope to a highest position of the core in an optical axis conversion mirror portion and an image captured by focusing the microscope to a lowest position; and

determining a position of the alignment recess in reference to a center of gravity of the outline.

2. The manufacturing method of an optical waveguide substrate according to claim 1, wherein:

the recess is formed at least at two points.

3. The manufacturing method of an optical waveguide substrate according to claim 1, wherein:

the recess is a through-hole.

4. An optical waveguide substrate obtained by the manufacturing method according to claim 1.

5. A manufacturing method of an opto-electric hybrid board, comprising:

joining an optical waveguide substrate including a core and a clad and provided with an optical axis conversion mirror in the core and an alignment recess for the optical axis conversion mirror with respect to a light receiving and emitting element to a light receiving and emitting element mounted substrate provided with an alignment recess,

wherein;

the recess is obtained by obtaining an outline of the core by synthesizing at least an image captured by focusing a microscope to a highest position of the core in an optical axis conversion mirror portion and an image captured by focusing the microscope to a lowest position, and determining a position of the alignment recess in reference to a center of gravity of the outline;

a position of the alignment recess in the light receiving and emitting element mounted substrate is determined so that a distance coincides with a distance from the center of gravity of the outline to the position of the alignment recess determined earlier; and

the optical waveguide substrate and the light receiving and emitting element mounted substrate are aligned by the respective alignment recesses.

6. The manufacturing method of an opto-electric hybrid board according to claim 5, wherein:

the optical waveguide substrate is an optical waveguide film and the light receiving and emitting element mounted substrate is a flexible electrical wiring board.

7. An alignment recess forming apparatus that forms an alignment recess in an optical waveguide substrate including a core and a clad and provided with an optical axis conversion mirror in the core, comprising:

an optical microscope;

a moving mechanism portion that moves up and down a lens of the optical microscope;

a processing drill;

a moving mechanism portion that moves the processing drill; and

an optical microscope observation image computation device, wherein the observation image computation device obtains an outline of the core by synthesizing an image captured by focusing the microscope to a highest position of the core in an optical axis conversion mirror portion and an image captured by focusing the microscope to a lowest position, and determines a position of the alignment recess in reference to a center of gravity of the outline.