Flat wheel detector with multiple sensors

• US 8,818,585 B2
• Filed: 10/24/2012
• Issued: 08/26/2014
• Est. Priority Date: 10/24/2012
• Status: Active Grant

• Current Assignee: Progress Rail Services Corporation (Caterpillar Incorporated)
• Original Assignee: Progress Rail Services Corporation (Caterpillar Incorporated)
• Inventors: Bartonek, Mark Joseph, Arndt, Don
• Primary Examiner(s): NGUYEN, TAN QUANG
• Application Number:
  US13/658,998
• Publication Number:
  US 20140110534A1
• Time in Patent Office: 671 Days
• Field of Search: 701/19, 701/29.1, 701/31.8, 701/33.7, 250/339.04, 356/601, 356/446, 246/169.R
• US Class Current: 701/19
• CPC Class Codes: B61K 9/12 Measuring or surveying wheel-rims measuring techniques G01
• CPC Class Codes: B61L 27/57 for vehicles or trains, e.g. trackside supervision of train conditions

Abstract

The present disclosure is directed to a flat wheel detector. The flat wheel detector may have a first sensor configured to be located adjacent a rail of a railroad track. The first sensor may be oriented at a first angle relative to a horizontal plane. The flat wheel detector may also have a second sensor configured to be located adjacent the rail. The second sensor may be oriented at a second angle relative to the horizontal plane. In addition, the flat wheel detector may have a controller in communication with the first and second sensors. The controller may be configured to receive signals from the first and second sensors. The controller may also be configured to detect a flat wheel on a railroad car based on the signals.

Claims

1. A flat wheel detector, comprising:

a first sensor configured to be located adjacent a rail of a railroad track, the first sensor being oriented at a first angle relative to a horizontal plane;

a second sensor configured to be located adjacent the rail, the second sensor being oriented at a second angle relative to the horizontal plane;

a speed detector located adjacent the railroad track and configured to generate a signal indicative of a speed of a railroad car travelling on the railroad track; and

a controller in communication with the first sensor, the second sensor, and the speed detector, the controller being configured to;

receive signals from the first sensor, the second sensor, and the speed detector;

adjust a threshold for a flat wheel condition based on the signal indicative of the speed; and

detect a flat wheel on the railroad car when a parameter based on at least one of the signals received from the first sensor and the second sensor exceeds the threshold.

2. The flat wheel detector of claim 1, further including an alarm, wherein the controller is configured to trigger the alarm when the parameter exceeds the threshold.

3. The flat wheel detector of claim 2, wherein the second sensor is configured to be located at a predetermined distance from the first sensor along a length of the railroad track.

4. The flat wheel detector of claim 3, further including a third sensor located adjacent the rail, the third sensor being oriented generally orthogonal to the horizontal plane, wherein the controller is further configured to receive signals generated by the third sensor.

5. The flat wheel detector of claim 4, wherein the first sensor is oriented generally orthogonal to the second sensor.

6. The flat wheel detector of claim 1, wherein the controller is configured to increase the threshold with increasing speed.

7. The flat wheel detector of claim 6, wherein the controller is configured to determine a width of a flat portion of the flat wheel based on a duration for which the parameter exceeds the threshold.

8. The flat wheel detector of claim 7, wherein the controller is configured to specify an amplitude as the parameter.

9. A method of detecting flat wheels on a railroad car travelling on a railroad track, the method comprising:

receiving a first signal from a first sensor located adjacent a rail of the railroad track, the first sensor being oriented at a first angle relative to a horizontal plane;

receiving a second signal from a second sensor located adjacent the rail, the second sensor being oriented at a second angle relative to the horizontal plane;

determining a speed of the railroad car travelling on the railroad track;

adjusting a threshold for a flat wheel condition based on the speed;

determining a parameter based on at least one of the first signal and the second signal; and

detecting a flat wheel on the railroad car when the parameter exceeds the threshold.

10. The method of claim 9, further including:

selectively triggering an alarm when the parameter exceeds the threshold.

11. The method of claim 10, further including receiving a third signal from a third sensor located adjacent the rail, the third sensor being oriented generally orthogonal to the horizontal plane.

12. The method of claim 11, wherein determining the parameter further includes:

determining a first vertical component of the first signal; and

determining a second vertical component of the second signal;

determining the parameter based on the first vertical component and the second vertical component.

13. The method of claim 9, further including:

determining a duration for which the parameter exceeds the threshold; and

determining a width of a flat portion of a wheel based on the duration.

14. The method of claim 13, wherein the parameter is an amplitude.

15. A flat wheel detection system, comprising:

a first sensor configured to be located adjacent and outside a first rail of a railroad track, the first sensor being oriented at a first angle relative to a horizontal plane;

a second sensor configured to be located adjacent the first rail and inside the railroad track and oriented at a second angle relative to the horizontal plane;

a third sensor configured to be located adjacent a second rail of the railroad track, between the first rail and the second rail, and oriented at a third angle relative to the horizontal plane;

a fourth sensor configured to be located adjacent the second rail, outside the railroad track, and oriented at a fourth angle relative to the horizontal plane;

a speed detector configured to generate a signal indicative of a speed of a railroad car travelling on the railroad track;

an alarm; and

a controller in communication with the first, second, third, and fourth sensors, and the alarm, the controller being configured to;

determine a first parameter based on at least one of the signals received from the first and second sensors;

determine a second parameter based on at least one of the signals received from the third and fourth sensors;

determine a threshold based on the speed;

trigger the alarm and indicate a first flat wheel on the first rail when the first parameter exceeds the threshold; and

trigger the alarm and indicate a second flat wheel on the second rail when the second parameter exceeds the threshold.

16. The flat wheel detection system of claim 15, wherein:

the first sensor is oriented generally orthogonal to the second sensor; and

the third sensor is oriented generally orthogonal to the fourth sensor.

17. The flat wheel detection system of claim 16, wherein the first angle is equal to the third angle.

18. The flat wheel detection system of claim 17, wherein each of the first and the second parameters is an amplitude.