Vibration sensor

• US 8,820,167 B2
• Filed: 02/10/2011
• Issued: 09/02/2014
• Est. Priority Date: 02/10/2011
• Status: Expired due to Fees

• Current Assignee: Siemens Energy Incorporated (Siemens AG)
• Original Assignee: Siemens Energy Incorporated (Siemens AG)
• Inventors: Diatzikis, Evangelos V., Twerdochlib, Michael, de Almeida Ferreira, Luis Alberto, Moita Arajo, Francisco Manuel
• Primary Examiner(s): Macchiarolo, Peter
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US13/024,501
• Publication Number:
  US 20120204651A1
• Time in Patent Office: 1,300 Days
• Field of Search: 736/43, 735/142.6, 732/142.7, 736/53, 736/57, 736/55, 250/227.14, 250/227.18, 250/231.1, 385/12, 385/13, 385/4, 385/5
• US Class Current: 73/653
• CPC Class Codes: G01H 9/004 using fibre optic sensors light guides per se G02B6/00, acousto-optical devices specially adapted for gating or modulating in optical wave guides G02F1/125

Abstract

A sensor includes a housing adapted to be secured to a component within a system to be monitored by the sensor, an optical fiber, and a membrane spring assembly. The optical fiber includes a sensing portion containing a fiber Bragg grating that is able to undergo expansion and contraction resulting from movement of the optical fiber at a second location relative to a first location. The membrane spring assembly includes a membrane disc, wherein movement of a central portion thereof causes corresponding displacement of the optical fiber at the second location to cause expansion and contraction of the sensing portion of the optical fiber containing the fiber Bragg grating, which expansion and contraction effects a change in a light wavelength reflected by the fiber Bragg grating. The light wavelength reflected by the fiber Bragg grating can be used to measure movement of the central portion of the membrane disc.

Claims

1. A sensor comprising:

a housing adapted to be secured to a component within a system to be monitored by the sensor;

an optical fiber secured within said housing at a first location that is fixed relative to said housing and at a second location that is movable relative to said housing such that a sensing portion of said optical fiber between said first and second locations is able to undergo expansion and contraction resulting from movement of said optical fiber at said second location relative to said first location, said sensing portion of said optical fiber containing a fiber Bragg grating;

a membrane spring assembly located in said housing, said membrane spring assembly comprising;

a membrane disc having a fixed portion that is fixed relative to said housing and a central portion that is movable relative to said housing, said central portion is fixed relative to said optical fiber at said second location such that movement of said central portion causes corresponding displacement of said optical fiber at said second location to cause expansion and contraction of said sensing portion of said optical fiber containing said fiber Bragg grating; and

a pointer member affixed to said optical fiber at said second location and coupled to said central portion of said membrane disc to effectively couple said optical fiber to said membrane disc;

wherein the expansion and contraction of said sensing portion of said optical fiber effects a change in a light wavelength reflected by said fiber Bragg grating, wherein the light wavelength reflected by said fiber Bragg grating can be used to measure movement of said central portion of said membrane disc.

2. The sensor according to claim 1, wherein said optical fiber is secured within said housing at said first and second locations in a pre-stretched condition.

3. The sensor according to claim 1, wherein said membrane spring assembly further comprises first and second height discs located on opposing sides of said membrane disc, said first and second height discs limiting a maximum displacement flexure of said membrane disc.

4. The sensor of claim 3, wherein said height discs are adapted to contact an outer peripheral portion of said membrane disc to effect a damping of vibratory movement of said central portion of said membrane disc, thus limiting an amount of expansion and contraction of said sensing portion of said optical fiber.

5. The sensor according to claim 1, wherein said membrane spring assembly further comprises first and second membrane stoppers located on opposing sides of said membrane disc, said membrane stoppers limiting a maximum displacement flexure of said membrane disc.

6. The sensor of claim 5, wherein said membrane stoppers are adapted to contact said central portion of said membrane disc to limit vibratory movement of said central portion, thus limiting an amount of expansion and contraction of said sensing portion of said optical fiber.

7. The sensor of claim 1, wherein said membrane disc forms part of a mass-spring system, said mass-spring system further comprising first and second masses located on opposing sides of said membrane disc, wherein inertias of said masses effectively resist movement of said central portion of said membrane disc and cause said membrane disc to flex in response to movement of said fixed portion of said membrane disc.

8. The sensor of claim 1, further comprising a core support coupled to said housing, said core support effectively providing structural support for said fixed portion of said membrane disc and for said optical fiber at said first location.

9. The sensor of claim 1, wherein said membrane disc comprises a generally circular shape having concave contoured portions extending radially inwardly from an outer edge thereof.

10. A sensor system comprising:

a sensor comprising;

a housing adapted to be secured to a component within a system to be monitored by the sensor system;

a membrane spring assembly located in said housing, said membrane spring assembly comprising;

a membrane disc having a fixed portion that is fixed relative to said housing and a movable portion that is movable relative to said housing; and

first and second height discs located on opposing sides of said membrane disc, said first and second height discs limiting a maximum displacement flexure of said movable portion of said membrane disc;

an optical fiber located within said housing, said optical fiber comprising;

a first portion that is fixed relative to said housing;

a second portion containing a fiber Bragg grating; and

a third portion that is fixed relative to said movable portion of said membrane disc, wherein said second portion of said optical fiber is located between said first and third portions thereof such that said second portion containing said fiber Bragg grating is able to undergo expansion and contraction resulting from movement of said movable portion of said membrane disc relative to said housing;

wherein the expansion and contraction of said second portion of said optical fiber effects a change in a light wavelength reflected by said fiber Bragg grating, wherein the light wavelength reflected by said fiber Bragg grating can be used to measure movement of said movable portion of said membrane disc.

11. The sensor system of claim 10, wherein:

said fixed portion of said membrane disc comprises an outer peripheral portion;

said movable portion of said membrane disc comprises a central portion; and

said height discs are in contact with said outer peripheral portion of said membrane disc to effect a damping of vibratory movement of said central portion of said membrane disc, thus limiting an amount of expansion and contraction of said second portion of said optical fiber containing said fiber Bragg grating.

12. The sensor system of claim 11, wherein said height discs comprise ring-shaped members defining central apertures therein, wherein sizes of said apertures control the amount of damping of vibratory movement of said central portion of said membrane disc that is provided by said height discs.

13. The sensor system of claim 10, further comprising:

a light source supplying light to an end of said optical fiber; and

an analyzer to analyze the light reflected by said fiber Bragg grating.

14. The sensor system of claim 13, further comprising a plurality of said sensors, each said sensor receiving light from said light source and having a unique fiber Bragg grating in said optical fiber second portion thereof, wherein said analyzer analyzes light reflected by said fiber Bragg grating for each sensor in the sensor system.

15. A sensor system comprising:

a sensor comprising;

a housing adapted to be secured to a component within a system to be monitored by the sensor system;

a membrane spring assembly located in said housing, said membrane spring assembly comprising;

a membrane disc having a fixed portion comprising an outer peripheral portion that is fixed relative to said housing and a movable portion comprising a central portion that is movable relative to said housing; and

first and second membrane stoppers located on opposing sides of said membrane disc, said first and second membrane stoppers limiting a maximum displacement flexure of said movable portion of said membrane disc;

an optical fiber located within said housing, said optical fiber comprising;

a first portion that is fixed relative to said housing;

a second portion containing a fiber Bragg grating; and

a third portion that is fixed relative to said movable portion of said membrane disc, wherein said second portion of said optical fiber is located between said first and third portions thereof such that said second portion containing said fiber Bragg grating is able to undergo expansion and contraction resulting from movement of said movable portion of said membrane disc relative to said housing;

wherein the expansion and contraction of said second portion of said optical fiber effects a change in a light wavelength reflected by said fiber Bragg grating, wherein the light wavelength reflected by said fiber Bragg grating can be used to measure movement of said movable portion of said membrane disc.

16. The sensor system of claim 15, wherein said membrane stoppers comprise ring-shaped members defining respective central apertures therein, wherein sizes of said apertures control the maximum displacement flexure of said movable portion of said membrane disc that is provided by said membrane stoppers.

17. The sensor system of claim 15, wherein said membrane spring assembly further comprising first and second height discs located between said membrane disc and said respective membrane stoppers, said first and second height discs limiting a maximum displacement flexure of said movable portion of said membrane disc.

18. The sensor system of claim 17, wherein said membrane stoppers and said height discs each comprise ring-shaped members defining respective central apertures therein, wherein the maximum displacement flexure of said movable portion of said membrane disc can be controlled by at least one of:

sizes of the central apertures in said membrane stoppers;

sizes of the central apertures in said height discs; and

thicknesses of said height discs.

19. A sensor comprising:

a housing adapted to be secured to a component within a system to be monitored by the sensor;

an optical fiber secured within said housing at a first location that is fixed relative to said housing and at a second location that is movable relative to said housing such that a sensing portion of said optical fiber between said first and second locations is able to undergo expansion and contraction resulting from movement of said optical fiber at said second location relative to said first location, said sensing portion of said optical fiber containing a fiber Bragg grating;

a membrane spring assembly located in said housing, said membrane spring assembly comprising;

a membrane disc having a fixed portion that is fixed relative to said housing and a central portion that is movable relative to said housing, said central portion is fixed relative to said optical fiber at said second location such that movement of said central portion causes corresponding displacement of said optical fiber at said second location to cause expansion and contraction of said sensing portion of said optical fiber containing said fiber Bragg grating; and

a core support coupled to said housing, said core support effectively providing structural support for said fixed portion of said membrane disc and for said optical fiber at said first location;

wherein the expansion and contraction of said sensing portion of said optical fiber effects a change in a light wavelength reflected by said fiber Bragg grating, wherein the light wavelength reflected by said fiber Bragg grating can be used to measure movement of said central portion of said membrane disc.

20. The sensor of claim 19, further comprising a spacer member located between said core support and said membrane spring assembly, said spacer member maintaining a desired distance between said core support and said membrane spring assembly.

21. A sensor comprising:

a housing adapted to be secured to a component within a system to be monitored by the sensor;

an optical fiber secured within said housing at a first location that is fixed relative to said housing and at a second location that is movable relative to said housing such that a sensing portion of said optical fiber between said first and second locations is able to undergo expansion and contraction resulting from movement of said optical fiber at said second location relative to said first location, said sensing portion of said optical fiber containing a fiber Bragg grating;

a membrane spring assembly located in said housing, said membrane spring assembly comprising;

a membrane disc comprising a generally circular shape having concave contoured portions extending radially inwardly from an outer edge thereof and having a fixed portion that is fixed relative to said housing and a central portion that is movable relative to said housing, said central portion is fixed relative to said optical fiber at said second location such that movement of said central portion causes corresponding displacement of said optical fiber at said second location to cause expansion and contraction of said sensing portion of said optical fiber containing said fiber Bragg grating;

wherein the expansion and contraction of said sensing portion of said optical fiber effects a change in a light wavelength reflected by said fiber Bragg grating, wherein the light wavelength reflected by said fiber Bragg grating can be used to measure movement of said central portion of said membrane disc.