Soft matrix magnetorheological mounts for shock and vibration isolation

• US 8,820,492 B1
• Filed: 08/31/2010
• Issued: 09/02/2014
• Est. Priority Date: 08/31/2009
• Status: Expired due to Fees

• Current Assignee: Advanced Materials and Devices, Inc.
• Original Assignee: Advanced Materials and Devices, Inc.
• Inventors: Wallis, Bryce, Kavlicoglu, Barkan Mehmet, Liu, Yanming, Sahin, Huseyin
• Primary Examiner(s): King, Bradley
• Assistant Examiner(s): BOWES, STEPHEN M
• Application Number:
  US12/873,099
• Time in Patent Office: 1,463 Days
• Field of Search: 188/267, 188/267.1, 188/267.2, 267/136, 267/140.15
• US Class Current: 188/267.2
• CPC Class Codes: F16F 15/03 using magnetic or electromagnetic means F16F9/53, F16F15/005 take precedence
• CPC Class Codes: F16F 2224/045 magnetorheological
• CPC Class Codes: F16F 2234/06 plane or flat

Abstract

A soft-matrix magnetorheological material vibration isolation system includes a first mounting plate. A first layer of soft-matrix magnetorheological material has opposing first and second faces, the first face coupled to the first mounting plate. A first electromagnet has opposing first and second pole faces, the first pole face coupled to the second face of the first layer of soft-matrix magnetorheological material. A second layer of soft-matrix magnetorheological material has opposing first and second faces, the first face coupled to the second pole face of the first electromagnet. A second mounting plate is coupled to the second face of the second layer of soft-matrix magnetorheological material, the second mounting plate adapted to be coupled to a load mass.

Claims

1. A soft-matrix magnetorheological material vibration isolation system comprising:

a first mounting plate having a flat surface;

a second mounting plate having a flat surface;

a first layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face directly connected to the flat surface of the first mounting plate;

a second layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face directly connected to the second mounting plate; and

a first electromagnet having opposing first and second pole faces, the first pole face connected to substantially an entire surface of the second face of the first layer of soft-matrix magnetorheological material, and the second pole face connected to substantially an entire surface of the second face of the second layer of soft-matrix magnetorheological material.

2. The soft-matrix magnetorheological material vibration isolation system of claim 1, further comprising:

a third layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face directly connected to the first mounting plate;

a fourth layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face directly connected to the second mounting plate; and

a second electromagnet having opposite first and second pole faces, the first pole face connected to substantially an entire surface of the second face of the third layer of soft-matrix magnetorheological material, and the second pole face connected to substantially an entire surface of the second face of the fourth layer of soft-matrix magnetorheological material;

wherein the first and second electromagnets are oriented such that opposite pole faces of the first and second electromagnets are coupled to each of the first and second mounting plates.

3. The soft-matrix magnetorheological material vibration isolation system of claim 1, further comprising:

a first vibration sensor coupled to the first mounting plate;

a second vibration sensor adapted to be coupled to a load mass coupled to the second mounting plate; and

a control system coupled to the first and second vibration sensors;

a current source coupled to the first electromagnet and to the control system and adapted to supply an electrical current to the first electromagnet as a function of signals from the first and second vibration sensors.

4. The soft-matrix magnetorheological material vibration isolation system of claim 1, further comprising:

a third layer of soft-matrix magnetorheological material having opposing first and second faces, the first face directly connected to the first mounting plate;

a fourth layer of soft-matrix magnetorheological material having opposing first and second faces, the first face directly connected to the second mounting plate; and

a permanent magnet having opposite first and second pole faces, the first pole face connected to the second face of the third layer of soft-matrix magnetorheological material and the second pole face of the permanent magnet connected to the second face of the fourth layer of soft-matrix magnetorheological material.

5. The soft-matrix magnetorheological material vibration isolation system of claim 4, further comprising:

a first vibration sensor coupled to the first mounting plate;

a second vibration sensor adapted to be coupled to a load mass coupled to the second mounting plate;

a control system coupled to the first and second vibration sensors; and

a current source coupled to the first electromagnet and to the control system and adapted to supply an electrical current to the first electromagnet as a function of signals from the first and second vibration sensors, the electrical current flowing in a first direction to increase stiffness of the soft-matrix magnetorheological material vibration isolation system, and the electrical current flowing in a second direction to decrease the stiffness of the soft-matrix magnetorheological material vibration isolation system.

6. A soft-matrix magnetorheological material vibration isolation system comprising:

a first mounting plate;

a second mounting plate adapted to be connected to a load mass; and

a plurality of soft-matrix magnetorheological material vibration isolation elements mounted in a ring configuration disposed between and mounted to the first and second mounting plates, each soft-matrix magnetorheological material vibration isolation element including;

a first layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face directly connected to the first mounting plate;

a second layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face directly connected to the second mounting plate; and

a single electromagnet having opposing first and second pole faces, the first pole face connected to substantially an entire surface of the second face of the first layer of soft-matrix magnetorheological material, and the second pole face connected to substantially an entire surface of the second face of the second layer of soft-matrix magnetorheological material.

7. The soft-matrix magnetorheological material vibration isolation system of claim 6, further comprising:

a first vibration sensor coupled to the first mounting plate;

a second vibration sensor adapted to be coupled to a load mass coupled to the second mounting plate;

a control system coupled to the first and second vibration sensors; and

a current source coupled to the single electromagnet of each soft-matrix magnetorheological material vibration isolation element and to the control system and adapted to supply an electrical current to the single electromagnet of each soft-matrix magnetorheological material vibration isolation element as a function of signals from the first and second vibration sensors.

8. A soft-matrix magnetorheological material vibration isolation system comprising:

a first mounting plate;

a first layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face coupled to the first mounting plate;

a first electromagnet having opposing first and second pole faces, substantially an entire surface of the first pole face coupled to the second face of the first layer of soft-matrix magnetorheological material;

a second layer of soft-matrix magnetorheological material having a body that consists of a planar faun and having opposing first and second faces, substantially an entire surface of the first face coupled to the second pole face of the first electromagnet; and

a second mounting plate coupled to the second face of the second layer of soft-matrix magnetorheological material, the second mounting plate adapted to be coupled to a load mass.

9. The soft-matrix magnetorheological material vibration isolation system of claim 8, further comprising:

a third layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face coupled to the first mounting plate;

a second electromagnet having opposite first and second pole faces, substantially an entire surface of the first pole face coupled to the second face of the third layer of soft-matrix magnetorheological material; and

a fourth layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face coupled to the second pole face of the second electromagnet and the second face coupled to the second mounting plate;

wherein the first and second electromagnets are oriented such that opposite pole faces of the first and second electromagnets are coupled to each of the first and second mounting plates.

10. The soft-matrix magnetorheological material vibration isolation system of claim 8, further comprising:

a first vibration sensor coupled to the first mounting plate;

a second vibration sensor adapted to be coupled to a load mass coupled to the second mounting plate;

a control system coupled to the first and second vibration sensors;

a current source coupled to the first electromagnet and to the control system and adapted to supply an electrical current to the first electromagnet as a function of signals from the first and second vibration sensors.

11. The soft-matrix magnetorheological material vibration isolation system of claim 8, further comprising:

a third layer of soft-matrix magnetorheological material having opposing first and second faces, the first face coupled to the first mounting plate;

a fourth layer of soft-matrix magnetorheological material having opposing first and second faces, the first face coupled to the second mounting plate; and

a permanent magnet having opposite first and second pole faces, the first pole face coupled to the second face of the third layer of soft-matrix magnetorheological material, and the second pole face of the permanent magnet coupled to the second face of the fourth layer of soft-matrix magnetorheological material.

12. The soft-matrix magnetorheological material vibration isolation system of claim 8, further comprising:

a first vibration sensor coupled to the first mounting plate;

a second vibration sensor adapted to be coupled to a load mass coupled to the second mounting plate;

a control system coupled to the first and second vibration sensors;

a current source coupled to the first electromagnet and to the control system and adapted to supply an electrical current to the first electromagnet as a function of signals from the first and second vibration sensors, the electrical current flowing in a first direction to increase stiffness of the soft-matrix magnetorheological material vibration isolation system, and the electrical current flowing in a second direction to decrease the stiffness of the soft-matrix magnetorheological material vibration isolation system.

13. A soft-matrix magnetorheological material vibration isolation system comprising:

a first mounting plate;

a second mounting plate adapted to be coupled to a load mass;

a plurality of soft-matrix magnetorheological material vibration isolation elements mounted in a ring configuration disposed between and mounted to the first and second mounting plates, each soft-matrix magnetorheological material vibration isolation element including;

a first layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face coupled to the first mounting plate;

a second layer of soft-matrix magnetorheological material having a body that consists of a planar form and having opposing first and second faces, substantially an entire surface of the first face coupled to the second mounting plate; and

a single electromagnet having opposing first and second pole faces, the first pole face coupled to substantially an entire surface of the second face of the first layer of soft-matrix magnetorheological material, and the second pole face coupled to substantially an entire surface of the second face of the second layer of soft-matrix magnetorheological material.

14. The soft-matrix magnetorheological material vibration isolation system of claim 13, further comprising:

a first vibration sensor coupled to the first mounting plate;

a second vibration sensor adapted to be coupled to a load mass coupled to the second mounting plate;

a control system coupled to the first and second vibration sensors;

a current source coupled to the single electromagnet of each soft-matrix magnetorheological material vibration isolation element and to the control system and adapted to supply an electrical current to the single electromagnet of each soft-matrix magnetorheological material vibration isolation element as a function of signals from the first and second vibration sensors.

15. A soft-matrix magnetorheological material vibration isolation system comprising:

a first mounting plate;

a second mounting plate adapted to be connected to a load mass;

a first layer of soft-matrix magnetorheological material coupled to the first mounting plate;

a second layer of soft-matrix magnetorheological material coupled to the second mounting plate; and

a first electromagnet including a coil of wire wrapped around a magnetic core having opposing first and second pole faces, the first pole face coupled to the first mounting plate through the first layer of soft-matrix magnetorheological material, the second pole face coupled to the second mounting plate through the second layer of soft-matrix magnetorheological material, the magnetic core being spool shaped and having outer flanges, the coil of wire being wrapped around the magnetic core in a region inside of the flanges.

16. The soft-matrix magnetorheological material vibration isolation system of claim 15, further comprising:

a first vibration sensor coupled to the first mounting plate;

a second vibration sensor adapted to be coupled to a load mass coupled to the second mounting plate;

a control system coupled to the first and second vibration sensors;

a current source coupled to the first electromagnet and to the control system and adapted to supply an electrical current to the first electromagnet as a function of signals from the first and second vibration sensors.

17. The soft-matrix magnetorheological material vibration isolation system of claim 15, further comprising:

a third layer of soft-matrix magnetorheological material coupled to the first mounting plate;

a fourth layer of soft-matrix magnetorheological material coupled to the second mounting plate; and

a second electromagnet including a coil of wire wrapped around a magnetic core having opposing first and second pole faces, the first pole face coupled to the first mounting plate through the third layer of soft-matrix magnetorheological material, the second pole face coupled to the second mounting plate through the fourth layer of soft-matrix magnetorheological material;

wherein the first and second electromagnets are oriented such that opposite pole faces of the first and second electromagnets are coupled to each of the first and second mounting plates.

18. The soft-matrix magnetorheological material vibration isolation system of claim 15 wherein:

the magnetic core of the first electromagnet is spool shaped having outer flanges and the coil of wire is wrapped around the magnetic core in a region inside of the flanges; and

the magnetic core of the second electromagnet is spool shaped having outer flanges and the coil of wire is wrapped around the magnetic core in a region inside of the flanges.

19. The soft-matrix magnetorheological material vibration isolation system of claim 15, further comprising:

a third layer of soft-matrix magnetorheological material having opposing first and second faces, the first face coupled to the first mounting plate;

a fourth layer of soft-matrix magnetorheological material having opposing first and second faces, the first face coupled to the second mounting plate; and

a permanent magnet having opposite first and second pole faces, the first pole face of the permanent magnet coupled to the second face of the third layer of soft-matrix magnetorheological material, and the second pole face of the permanent magnet coupled to the second face of the fourth layer of soft-matrix magnetorheological material.