Buttress retention system for linear endostaplers

• US 8,820,606 B2
• Filed: 02/24/2012
• Issued: 09/02/2014
• Est. Priority Date: 02/24/2012
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Hodgkinson, Gerald
• Primary Examiner(s): Lopez, Michelle
• Application Number:
  US13/404,134
• Publication Number:
  US 20130221062A1
• Time in Patent Office: 921 Days
• Field of Search: 227/176.1, 227/175.1, 227/19, 606/139, 606/151
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge

Abstract

An end effector for use with a surgical stapler comprising a staple cartridge having a tissue contacting surface, a first side surface, and a second side surface opposite the first side surface, an anvil plate having a tissue contacting surface, a first side surface, and a second side surface opposite the first side surface, wherein the first and second side surfaces of each of the staple cartridge and anvil plate have overmolded zones, a buttress releasably disposed on the tissue contacting surfaces of each of the staple cartridge and the anvil plate, and a pair of sutures wherein each suture is bonded to the respective overmolded zones of the first and second side surfaces configured to retain the respective buttress atop the respective tissue contacting surfaces.

Claims

1. An end effector for use with a surgical stapler, the end effector comprising:

a staple cartridge assembly haying a tissue contacting surface, a first side surface extending from the tissue contacting surface, and a second side surface opposite the first side surface;

an anvil assembly having a tissue contacting surface, a first side surface extending from the tissue contacting surface, and a second side surface opposite the first side surface;

the staple cartridge assembly and anvil assembly having proximal and distal attachment zones;

a buttress releasably disposed on the tissue contacting surfaces of each of the staple cartridge and the anvil assembly;

a pair of anchor members affixed to the attachment zones of each of the staple cartridge and anvil assembly configured to retain the respective buttress material atop the respective tissue contacting surfaces; and

a proximal suture is positioned along a proximal portion of each of the staple cartridge assembly and anvil assembly, and a distal suture is positioned along a distal portion of each of the staple cartridge assembly and the anvil assembly, wherein the anchor members comprise a polymeric suture;

wherein the first and second side surfaces of each of the staple cartridge assembly and anvil assembly have overmolded zones made from a polymeric material, wherein each anchor member is bonded to the respective overmolded zones of the first and second side surfaces;

wherein a first end of the proximal suture couples to the overmolded zone of the first side surface and a second end of the proximal suture couples to the overmolded zone of the second side surface such that the proximal suture passes transversely across a proximal portion of the buttresses of each of the staple cartridge assembly, wherein a first end of the distal suture couples to the overmolded zone of the first side surface and a second end of the distal suture couples to the overmolded zone of the second side surface such that the distal suture passes transversely across the distal portion of the buttresses of each of the staple cartridge assembly and anvil assembly.

2. The end effector of claim 1, wherein the staple cartridge assembly and the anvil assembly have a central longitudinal slot configured to enable a passage of a knife blade therethrough.

3. The end effector of claim 2, wherein the proximal suture is positioned distally from a proximal end of the central longitudinal slot on each of the staple cartridge assembly and anvil assembly.

4. The end effector of claim 3, wherein the distal suture is positioned proximally from a distal end of the central longitudinal slot on each of the staple cartridge assembly and anvil assembly.

5. An end effector for use with a surgical stapler, the end effector comprising:

a staple cartridge having a tissue contacting surface, a first side surface and a second side surface opposite the first side surface, wherein the first and second side surfaces have overmolded zones disposed near a proximal and distal portion thereof;

an anvil plate having a tissue contacting surface, a first side surface and a second side surface opposite the first side surface, wherein the first and second side surfaces have overmolded zones disposed near a proximal and distal portion thereof;

a buttress material releasably disposed OR the tissue contacting surfaces of each of the staple cartridge and the anvil plate;

a pair of sutures, wherein each suture is bonded to the respective overmolded zones of the first and second side surfaces of each of the staple cartridge and anvil plate; and

a proximal suture is positioned along the proximal portion of each of the staple cartridge and anvil plate, and a distal suture is positioned along the distal portion of each of the staple cartridge and the anvil plate;

a first end of the proximal suture couples to the overmolded zone of the first side surface and a second end of the proximal suture couples to the overmolded zone of the second side surface such that the proximal suture passes transversely across a proximal portion of the buttresses of each of the staple cartridge and anvil plate, wherein a first end of the distal suture couples to the overmolded zone of the first side surface and a second end of the distal suture couples to the overmolded zone of the second side surface such that the distal suture passes transversely across the distal portion of the buttresses of each of the staple cartridge and anvil plate.

6. The end effector of claim 5, wherein the staple cartridge and the anvil plate have a central longitudinal slot configured to enable passage of a knife blade therethrough.

7. The end effector of claim 6, wherein the proximal suture is positioned distally from a proximal end of the central longitudinal slot on each of the staple cartridge and anvil plate.

8. The end effector of claim 7, wherein the distal suture is positioned proximally for a distal end of the central longitudinal slot on each of the staple cartridge and anvil plate.