Wheel axle assembly

• US 8,820,853 B1
• Filed: 03/25/2011
• Issued: 09/02/2014
• Est. Priority Date: 03/25/2010
• Status: Active Grant

• Current Assignee: Eko Sport, Inc.
• Original Assignee: Eko Sport, Inc.
• Inventors: Barefoot, Darek C.
• Primary Examiner(s): Dayoan, Glenn
• Assistant Examiner(s): Westbrook, Sunsurraye
• Application Number:
  US13/072,118
• Time in Patent Office: 1,257 Days
• Field of Search: 301/124.2, 301/110.5, 301/110.6, 301/55, 301/57, 301/59, 301/124.1, 280/288.4, 280/276
• US Class Current: 301/124.2
• CPC Class Codes: B60B 27/06 adapted to be fixed on axle
• CPC Class Codes: B60B 35/00 Axle units; Parts thereof steerable vehicle stub axles B62D ; Arrangements for lubrication of axles
• CPC Class Codes: B60Y 2200/13 Bicycles; Tricycles
• CPC Class Codes: B62K 21/02 Front wheel forks or equivalent, e.g. single tine
• CPC Class Codes: B62K 25/02 for mounting axles rigidly on cycle frame or fork, e.g. adjustably

Abstract

A wheel assembly quick release lever pivots against a thrust washer to apply a force along the length of an axle. The thrust washer is pressed toward a sleeve nut at the opposite end of the axle, which displaces the thrust washer relative to the axle, drawing the sleeve nut and a pair of compression rings toward one another deeper into conical cavities of dropouts. The radially outwardly facing surfaces of the compression rings firmly seat against the tapered cavities of the closed bore dropouts, and the radially inwardly facing surfaces of the compression rings firmly seat against the axle to provide resistance to rotational movement of the axle relative to the dropouts. The inboard surfaces of the dropouts seat against the load-bearing axle faces of the hub, which provides resistance to lateral movement.

Claims

1. An improved wheel clamping assembly in which an axle assembly is affixed to first and second structural members, said axle assembly including first and second ends and a longitudinal axis, said first end releasably fixed to said first structural member and said second end releasably fixed to said second structural member, said axle assembly rotatably mounting a wheel and hub assembly on an axle portion of said axle assembly, said axle portion located between said first and second axle assembly ends, the first structural member having a substantially closed bore dropout with a first side from which said axle portion extends and a second side, the second structural member having a substantially closed bore dropout, the improvement comprising:

(a) a first compression member having a tapered outer surface disposed in a first cavity having a tapered inner surface in the first structural member'"'"'s dropout with the axle portion extending through an aperture in the first compression member, wherein the first compression member and the first cavity are axially aligned with said axle assembly;

(b) a second compression member having a tapered outer surface disposed in a second cavity having a tapered inner surface in the second structural member'"'"'s dropout with the axle portion extending through an aperture in the second compression member, wherein the second compression member and the second cavity are axially aligned with said axle assembly;

(c) an abutment member adjacent to a large diameter end of said first compression member and axially displaceable relative to said axle portion; and

(d) a quick release at the first end for providing a force acting in the direction of the longitudinal axis between the first and second ends, said force clamping said axle assembly to said structural members, whereby the axle assembly is configured to be removed from said substantially closed bore dropouts in a direction parallel to said longitudinal axis.

2. The improved wheel clamping assembly in accordance with claim 1, wherein each of said structural members comprises a fully closed bore dropout.

3. The improved wheel clamping assembly in accordance with claim 1, wherein a threaded connection releasably fixes at least one of said ends of the axle assembly to a corresponding one of said structural members.

4. The improved wheel clamping assembly in accordance with claim 1, wherein the quick release further comprises a cam configured to apply a clamping force in the direction of said longitudinal axis.

5. The improved wheel clamping assembly in accordance with claim 1, wherein at least one of the first and second compression members further comprise a tapered and slotted compression ring.

6. The improved wheel clamping assembly in accordance with claim 1, further comprising a rotatable, captured fastener axially retained in one of the closed bore dropouts.

7. The improved wheel clamping assembly in accordance with claim 1, wherein the first and second compression members further comprise tapered and slotted compression rings.

8. The improved wheel clamping assembly in accordance with claim 1, wherein the first and second compression members are transversely deformable.

9. An improved wheel clamping assembly in which an axle assembly is affixed to first and second structural members, said axle assembly including first and second ends and a longitudinal axis, said first end releasably fixed to said first structural member and said second end releasably fixed to said second structural member, said axle assembly rotatably mounting a wheel and hub assembly on an axle portion of said axle assembly, said axle portion located between said first and second axle assembly ends, the first structural member having a substantially closed bore dropout with a first from which said axle portion extends and a second side, the second structural member having a substantially closed bore dropout, the improvement comprising:

(a) a first compression member having a tapered outer surface disposed in a first cavity having a tapered inner surface in the first structural member'"'"'s dropout with the axle portion extending through an aperture in the first compression member, wherein the first compression member and the first cavity are axially aligned with said axle assembly;

(b) a second, transversely deformable compression member having a tapered outer surface disposed in a second cavity having a tapered inner surface in the second structural member'"'"'s dropout with the axle portion extending through an aperture in the second compression member, wherein the second compression member and the second cavity are axially aligned with said axle assembly;

(c) an abutment member adjacent to one end of said first compression member and axially displaceable relative to said axle portion; and

(d) a quick release at the first end for providing a force acting in the direction of the longitudinal axis between the first and second ends of the axle assembly, said force clamping said axle assembly to said structural members, whereby the axle assembly is configured to be removed from said substantially closed bore dropouts in a direction parallel to said longitudinal axis.

10. The improved wheel clamping assembly in accordance with claim 9, further comprising a rotatable, captured fastener axially retained in one of the substantially closed bore dropouts.

11. The improved wheel clamping assembly in accordance with claim 9 wherein each of said structural members includes a fully closed bore dropout.

12. An improved wheel clamping assembly in which an axle assembly is affixed to first and second structural members, said axle assembly including first and second ends and a longitudinal axis, said first end releasably fixed to said first structural member and said second end releasably fixed to said second structural member, said axle assembly rotatably mounting a wheel and hub assembly on an axle portion of said axle assembly, said axle portion located between said first and second axle assembly ends, the first structural member having a substantially closed bore dropout with a first side from which said axle portion extends and a second side, the second structural member having a substantially closed bore dropout, the improvement comprising a rotatable, captured fastener axially retained in at least one of the substantially closed bore dropouts and to which the axle portion attaches, wherein the fastener applies a direct axial load to a compression member within the dropout.

13. An improved wheel clamping assembly in which an axle assembly is affixed to first and second structural members, said axle assembly including first and second ends and a longitudinal axis, said first end releasably fixed to said first structural member and said second end releasably fixed to said second structural member, said axle assembly rotatably mounting a wheel and hub assembly on an axle portion of said axle assembly, said axle portion located between said first and second axle assembly ends, the first structural member having a substantially closed bore dropout with a first from which said axle portion extends and a second side, the second structural member having a substantially closed bore dropout, the improvement comprising:

(a) the substantially closed bore dropout of said first structural member has a non-round radial profile;

(b) a first compression member has a non-round profile that mates with the non-round radial profile of the substantially closed dropout of said first structural member and the axle portion extends through an aperture in the first compression member;

(c) a second compression member having a tapered outer surface disposed in a cavity having a substantially round tapered inner surface in the second substantially closed structural member'"'"'s dropout with the axle portion extending through an aperture in the second compression member; and

(d) an abutment member adjacent to one of said compression members and axially displaceable relative to said axle portion.

14. The device of claim 13 wherein the second compression member further comprises a tapered and slotted compression ring.

15. The device of claim 13 wherein the second compression member further comprises a transversely deformable compression ring.

16. The device of claim 13 further comprising a quick release at the first end for providing a force acting in the direction of the longitudinal axis between the first and second ends of the axle assembly, said force clamping said axle assembly to said structural members, whereby the axle assembly is configured to be removed from said substantially closed bore dropouts in a direction parallel to said longitudinal axis.

19. The device of claim 16, further comprising a rotatable, captured fastener axially retained at the second end.

17. An improved wheel clamping assembly in which an axle assembly is configured to be affixed to first and second structural members, said axle assembly including first and second ends and a longitudinal axis, said first end configured for releasable attachment to said first structural member and said second end configured for releasable attachment to said second structural member, said axle assembly configured to rotatably mount a wheel and hub assembly on an axle portion of said axle assembly, said axle portion located between said first and second axle assembly ends, the first structural member having a substantially closed bore dropout with a first side from which said axle portion is configured to extend and a second side, the second structural member having a substantially closed bore dropout, the improvement comprising:

(a) a first compression member having a tapered outer surface for disposing in a first cavity having a tapered inner surface in the first structural member'"'"'s dropout with the axle portion extending through an aperture in the first compression member, wherein the first compression member and the first cavity are configured for axial alignment with said axle assembly;

(b) a second compression member having a tapered outer surface configured to be disposed in a second cavity having a tapered inner surface in the second structural member'"'"'s dropout with the axle portion extending through an aperture in the second compression member, wherein the second compression member and the second cavity are configured for axial alignment with said axle assembly;

(c) an abutment member configured to be disposed adjacent a large diameter end of said first compression member and axially displaceable relative to said axle portion; and

(d) a quick release at the first end for providing a force acting in the direction of the longitudinal axis between the first and second ends, said force clamping said axle assembly to said structural members, whereby the axle assembly is configured to be removed from said substantially closed bore dropouts in a direction parallel to said longitudinal axis.

18. An improved wheel clamping assembly in which an axle assembly is affixed to first and second structural members, said axle assembly including first and second ends and a longitudinal axis, said first end releasably fixed to said first structural member and said second end releasably fixed to said second structural member, said axle assembly rotatably mounting a wheel and hub assembly on an axle portion of said axle assembly, said axle portion located between said first and second axle assembly ends, the first structural member having a substantially closed bore dropout with a first side from which said axle portion extends and a second side, the second structural member having a substantially closed bore dropout, the improvement comprising:

(a) a first compression member having a tapered outer surface disposed in a first cavity having a tapered inner surface in the first structural member'"'"'s dropout with the axle portion extending through an aperture in the first compression member, wherein the first compression member and the first cavity are axially aligned with said axle assembly;

(b) a second compression member having a tapered outer surface disposed in a second cavity having a tapered inner surface in the second structural member'"'"'s dropout with the axle portion extending through an aperture in the second compression member, wherein the second compression member and the second cavity are axially aligned with said axle assembly; and

(c) a quick release at the first end, said quick release having a cam surface for providing a force acting in the direction of the longitudinal axis between the first and second ends, said force clamping said axle assembly to said structural members, whereby the axle assembly is configured to be removed from said substantially closed bore dropouts in a direction parallel to said longitudinal axis.