Low profile connector system

• US 8,821,176 B2
• Filed: 05/04/2012
• Issued: 09/02/2014
• Est. Priority Date: 08/13/2010
• Status: Active Grant

• Current Assignee: DJO LLC (Enovis Corp.)
• Original Assignee: DJO LLC (Enovis Corp.)
• Inventors: Egloff, Eric, Fontaine, Nicolas
• Primary Examiner(s): Luebke, Renee
• Assistant Examiner(s): PATEL, HARSHAD C
• Application Number:
  US13/464,208
• Publication Number:
  US 20120309216A1
• Time in Patent Office: 851 Days
• Field of Search: 600/391, 600/393, 600/375, 600/382, 600/386, 607/149
• US Class Current: 439/268
• CPC Class Codes: A61N 1/048 Electrodes characterised by a specific connection between lead and electrode
• CPC Class Codes: A61N 1/36014 External stimulators, e.g. with patch electrodes external pacemakers A61N1/3625
• CPC Class Codes: H01R 13/502 composed of different pieces H01R13/514 takes precedence
• CPC Class Codes: H01R 13/631 for engagement only
• CPC Class Codes: H01R 13/635 by mechanical pressure, e.g. spring force

Abstract

A low-profile electrical connector includes a housing having exterior perimeter sides and top and bottom surfaces, where the bottom surface is configured to extend along a user'"'"'s body site and the top surface is spaced above the bottom surface. The connector also includes a side-entry guide channel disposed along the bottom surface. The channel includes an opening along the exterior perimeter side that is configured to receive an electrically conductive element. The channel is also configured to guide the electrically conductive element within the housing. The connector includes a receptacle positioned within the housing and forms an electrically conductive interface with the electrically conductive element.

Claims

1. A low profile electrical connector for connecting to an electro-stimulation element comprising:

a housing comprising a guide channel that guides an electrically conductive element from a perimeter of the housing to an interior of the housing, the width of the guide channel decreasing as the guide channel extends towards the interior of the housing, the guide channel including a first portion of interior walls that taper inward and a second portion of interior walls having angled regions, the angled regions having a greater inward taper than the first portion of the interior walls;

a receptacle positioned within the interior of the housing and configured to receive the electrically conductive element from the guide channel, the receptacle formed by a first leg and a second leg, the receptacle including a receptacle opening, a receiving pocket, and a neck region therebetween, the first leg and second legs movable to a first closed position when the electrically conductive element is positioned in an area between the receptacle opening and the neck region, a first open position in which the neck region is widened when the electrically conductive element is positioned within the neck region, and a second closed position in which the neck region is narrowed with respect to the first open position when the electrically conductive element is positioned within the receiving pocket and thereby retained within the receptacle, the receptacle opening spaced from the perimeter of the housing, the taper of the interior walls of the guide channel forming a guide towards the receptacle opening, and the angled regions further guide the electrically conductive element towards the receptacle opening prior to passing through the receptacle opening.

2. The low profile connector of claim 1, wherein the housing has a bottom surface with a receptacle pocket, and wherein the receptacle is positioned within the receptacle pocket.

3. The low profile connector of claim 2, wherein the guide channel extends along the bottom surface of the housing to the receptacle pocket.

4. The low profile connector of claim 1, wherein the first leg and the second leg taper from the receptacle opening to the neck region.

5. The low profile connector of claim 4, wherein the receptacle opening, neck region, and receiving pocket are positioned on a plane.

6. The low profile connector of claim 1, wherein the first leg and second leg are formed from a wire.

7. The low profile connector of claim 1, wherein the first leg is formed from a first wire and the second leg is formed from a second wire.

8. The low profile connector of claim 1, wherein the guide channel guides the conductive element laterally along a bottom surface of the housing.

9. The low profile connector of claim 1, wherein the height of the guide channel increases as the guide channel extends from the perimeter of the housing to the interior of the housing.

10. A low profile electrical connector for connecting to an electro-stimulation element comprising:

a housing comprising a guide channel that guides an electrically conductive element from a perimeter of the housing to an interior of the housing;

a receptacle positioned within the interior of the housing and configured to receive the electrically conductive element from the guide channel, the receptacle formed by a first leg and a second leg having an opening, a neck region and a receiving pocket therebetween, the first leg and second legs movable to a first closed position when the electrically conductive element is positioned in an area between the opening and the neck region, a first open position in which the neck region is widened when the electrically conductive element is positioned within the neck region, and a second closed position in which the neck region is narrowed with respect to the first open position when the electrically conductive element is positioned within the receiving pocket and thereby retained within the receptacle, wherein the opening is spaced from the perimeter of the housing, and the guide channel extends from the perimeter of the housing to the opening, the first leg and the second leg taper from the opening to the neck region, the opening, neck region, and receiving pocket are positioned on a plane, and the first leg has a first vertical post and the second leg has a second vertical post, wherein the first vertical post and second vertical post are perpendicular to the plane.

11. The low profile connector of claim 10, wherein the first leg has a first upper portion continuous with the first vertical post and a second upper portion continuous with the second vertical post, wherein the first upper portion and second upper portion are parallel to the plane.

12. A method for retaining an electrically conductive element within an electrical connector comprising:

providing an electrical connector having a housing and a receptacle positioned within an interior of the housing, wherein the housing has a bottom surface comprising a guide channel that guides an electrically conductive element from a perimeter of the housing to the interior of the housing, and the receptacle has a first leg and a second leg forming a neck and a receiving pocket;

sliding the receptacle parallel to the bottom surface and along the guide channel such that the neck of the receptacle contacts an electrically conductive element;

applying a force to the electrically conductive element with the neck such that the neck widens to an open position; and

applying a force to the electrically conductive element such that the electrically conductive element is received by the receptacle, thereby allowing the neck to narrow to a closed position and retain the electrically conductive element within the electrical connector.

13. The method of claim 12, wherein the housing has a channel disposed along the bottom surface, and wherein sliding the receptacle parallel to the bottom surface comprises positioning the guide channel over the electrically conductive element and sliding the receptacle such that the electrically conductive element is within the guide channel.

14. The method of claim 13, wherein the guide channel has an upper guiding surface, and wherein sliding the receptacle comprises engaging a top surface of the electrically conductive element along the upper guiding surface.

15. The method of claim 14, wherein sliding the receptacle parallel to the bottom surface comprises directing the receptacle to the conductive element with a first angled wall of the guide channel.

16. The method of claim 15, wherein the first angled wall and a second angled wall of the guide channel taper inward as the guide channel extends from the perimeter of the housing to the interior of the housing.

17. The method of claim 12, wherein the opening is spaced from the perimeter of the housing, and the guide channel extends from the perimeter of the housing to the opening.