Needle guard

• US 8,821,439 B2
• Filed: 09/10/2013
• Issued: 09/02/2014
• Est. Priority Date: 02/28/2011
• Status: Active Grant

• Current Assignee: Injectimed Inc.
• Original Assignee: Injectimed Inc.
• Inventors: Kuracina, Thomas C., Kitchen, Tim L.
• Primary Examiner(s): Bosworth, Kami A
• Application Number:
  US14/022,782
• Publication Number:
  US 20140012210A1
• Time in Patent Office: 357 Days
• Field of Search: 604/110, 604/164.08, 604/192, 604/198, 604/263
• US Class Current: 604/110
• CPC Class Codes: A61B 5/150633 Protective sleeves which are axially extensible, e.g. sleeves connected to, or integrated in, the piercing or driving device; pivotable protective sleeves
• CPC Class Codes: A61M 2005/1587 suitable for being connected to an infusion line after insertion into a patient
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 25/0618 having means for protecting only the distal tip of the needle, e.g. a needle guard
• CPC Class Codes: A61M 25/0625 with a permanent connection to the needle hub, e.g. a guiding rail, a locking mechanism or a guard advancement mechanism
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
• CPC Class Codes: A61M 5/1626 Needle protectors therefor in combination with syringes A61M5/3202; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3205 Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles for sharps A61B50/362; disintegrating apparatus in general B02C, e.g. B02C19/0075, B23H9/001; disposal of medical waste in general B09B3/00; receptacles for refuse disposal in general B65F1/00
• CPC Class Codes: A61M 5/3245 Constructional features thereof, e.g. to improve manipulation or functioning
• CPC Class Codes: A61M 5/3275 being connected to the needle hub or syringe by radially deflectable members, e.g. longitudinal slats, cords or bands

Abstract

A needle guard assembly having a resilient arm extending from a base situated to slide along the shaft of a needle. In one implementation the needle guard has an elongate containment member that rides with the resilient arm and is co-operable with the resilient arm to effectuate a covering of the entire distal tip of the needle upon the needle being retracted into the needle guard.

Claims

1. A needle assembly comprising:

a needle having a needle shaft and a distal tip, the needle shaft having a change in profile; and

a needle guard comprising an elongate arm that extends distally from a base, the base having an aperture formed therein, the needle guard slideably mounted on the needle shaft with the needle shaft passing through the aperture formed in the base, the aperture sized so that a portion of the base circumscribing the aperture engages with the change in profile of the needle shaft to limit a proximal movement of the needle with respect to the needle guard, the elongate arm having a proximal section adjacent the base and a distal section, the needle guard further comprising an elongate member having a through passage extending between an open proximal end and an open distal end of the elongate member, the elongate member extending distally from a position at or near the base and slideable alongside the needle shaft as the needle is moved between a ready position and a retracted position, in the ready position the distal tip of the needle resides distal to the open distal end of the elongate member with a segment of the distal section of the elongate arm being urged against a side of the needle shaft, in the retracted position the distal tip of the needle resides within the elongate member and the elongate member completely circumscribes the distal tip with no portion of the elongate member or any structure attached to the elongate member extending beyond a distal-most portion of the elongate arm, the elongate member having a length such that substantially coincident with the change in profile of the needle engaging the portion of the base circumscribing the aperture in the base the entirety of the distal tip of the needle is positioned to reside within the through passage of the elongate member with the segment of the distal section of the elongate arm disengaged with the needle shaft and the distal section of the elongate arm moved radially inward to at least partially lie over the distal end of the elongate member.

2. A needle assembly according to claim 1, wherein a portion of the needle residing between a proximal end of the change in profile and the distal tip has a length substantially equal to the length of the elongate member.

3. A needle assembly according to claim 1, wherein the distal section of the elongate arm comprises a first wall segment having a distal end, the first wall segment and first portion of the elongate arm disposed at different angular orientations with respect to the needle, the first wall segment angled inwardly toward the needle, the distal end of the first wall segment urged against the side of the needle shaft when the needle is in the ready position, the distal end of the first wall segment configured to disengage the needle shaft substantially coincident with the change in profile engaging the portion of the base circumscribing the aperture in the base so that the first wall segment at least partially lies over the distal end of the elongate member.

4. A needle assembly according to claim 3, wherein the distal end of the first wall segment comprises a lip.

5. A needle assembly according to claim 4, wherein the elongate member comprises a feature at or near its distal end that is co-operable with the lip to secure the distal section of the elongate arm to the distal end of the elongate member.

6. A needle assembly according to claim 1, wherein the elongate member is attached to the base.

7. A needle assembly according to claim 1, wherein the elongate member is not attached to the base.

8. A needle assembly according to claim 1, wherein the base and the elongate arm comprise a unitary structure.

9. A needle assembly according to claim 1, wherein the base, the elongate arm and the elongate member comprise a unitary structure.

10. A needle assembly according to claim 1, wherein the elongate member and the base comprise a unitary structure.

11. A needle assembly according to claim 1, wherein at least a part of the elongate arm is configured to rest against an external surface of the elongate member when the needle is in the retracted position.

12. A needle assembly comprising:

a needle having a needle shaft and a distal tip, the needle shaft having a change in profile; and

a needle guard comprising an elongate arm that extends distally from a base, the base having an aperture formed therein, the needle guard slideably mounted on the needle shaft with the needle shaft passing through the aperture formed in the base, the elongate arm having a proximal section adjacent the base and a distal section, the needle guard further comprising an elongate member having a through passage extending between an open proximal end and an open distal end of the elongate member, the elongate member extending distally from a position at or near the base and slideable alongside the needle shaft as the needle is moved between a ready position and a retracted position, in the ready position the distal tip of the needle resides distal to the open distal end of the elongate member with a segment of the distal section of the elongate arm being urged against a side of the needle shaft, in the retracted position the distal tip of the needle resides within the elongate member and the elongate member completely circumscribes the distal tip with no portion of the elongate member or any structure attached to the elongate member extending beyond a distal-most portion of the elongate arm, the through passage of the elongate member having an area of reduced cross-section at a location along the length of the elongate member, the area of reduced cross-section sized so that a portion of an inner wall of the elongate member engages with the change in profile of the needle shaft to limit a proximal movement of the needle with respect to the needle guard when the needle is in the retracted position, the elongate member having a length such that substantially coincident with the change in profile of the needle engaging the inner wall of the elongate member the entirety of the distal tip of the needle is positioned to reside within the through passage of the elongate member with the segment of the distal section of the elongate arm disengaged with the needle shaft and the distal section of the elongate arm moved radially inward to at least partially lie over the distal end of the elongate member.

13. A needle assembly according to claim 12, wherein the distal section of the elongate arm comprises a first wall segment having a distal end, the first wall segment and first portion of the elongate arm disposed at different angular orientations with respect to the needle, the first wall segment angled inwardly toward the needle, the distal end of the first wall segment urged against the side of the needle shaft when the needle is in the ready position, the distal end of the first wall segment configured to disengage the needle shaft substantially coincident with the change in profile engaging the inner wall of the elongate member so that the first wall segment at least partially lies over the distal end of the elongate member.

14. A needle assembly according to claim 13, wherein the distal end of the first wall segment comprises a lip.

15. A needle assembly according to claim 14, wherein the elongate member comprises a feature at or near its distal end that is co-operable with the lip to secure the distal section of the elongate arm to the distal end of the elongate member.

16. A needle assembly according to claim 12, wherein the elongate member is attached to the base.

17. A needle assembly according to claim 12, wherein the elongate member is not attached to the base.

18. A needle assembly according to claim 12, wherein the base and the elongate arm comprise a unitary structure.

19. A needle assembly according to claim 12, wherein the base, the elongate arm and the elongate member comprise a unitary structure.

20. A needle assembly according to claim 12, wherein the elongate member completely circumscribes the needle shaft.

21. A needle assembly according to claim 12, wherein the base and elongate member comprise a unitary structure.

22. A needle assembly according to claim 12, wherein at least a part of the elongate arm is configured to rest against an external surface of the elongate member when the needle is in the retracted position.