Four-cable wrist with solid surface cable channels

• US 8,821,480 B2
• Filed: 07/16/2008
• Issued: 09/02/2014
• Est. Priority Date: 07/16/2008
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: Burbank, William A.
• Primary Examiner(s): Thomson, Bill
• Assistant Examiner(s): LUAN, SCOTT
• Application Number:
  US12/173,934
• Publication Number:
  US 20100011901A1
• Time in Patent Office: 2,239 Days
• US Class Current: 606/1
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: Y10T 74/20335 Wrist

Abstract

A wrist mechanism for an instrument used in minimally invasive medical procedures employs only four drive cables for control of the pitch, yaw, and grip of an effector. To reduce part count, no pulleys are used. Instead, solid surfaces of clevises in the wrist mechanism cradle the drive cables and are curved in multiple directions to maintain a fixed moment arm for cable torques and eliminate the need for large cable wrap angles. Further, the stiffness of each of the four drive cables can be controlled for improved clinical performance. In particular, the stiffness of the two drive cables that cause grips to close can be greater than the stiffness of the remaining two drive cables that cause the grips to open. The arrangement can minimize cable slack, improving fidelity of motion.

Claims

1. A medical instrument comprising:

a first clevis having a first body and a first pin, the first clevis being attached to a base so that the first clevis can rotate about a first axis, wherein the first body includes a plurality of guide channels;

a first jaw attached to the first clevis so that the first jaw can rotate about the first pin; and

a first cable and a second cable, wherein the first and second cables are coupled to the first jaw and routed through the guide channels in the first clevis, pulling the first cable and relaxing the second cable causes a first torque that actuates the first jaw about the first pin, pulling the first and second cables causes a second torque that actuates the first clevis in a first direction about the first axis, and contact of the first and second cables on surfaces of the guide channels determines a moment arm of the second torque.

2. The instrument of claim 1, further comprising:

a second jaw attached to the first clevis so that the second jaw can rotate about the first pin; and

a third cable and a fourth cable, wherein the third and fourth cables are coupled to the second jaw and routed through the guide channels in the first clevis, pulling the third cable and relaxing the fourth cable causes a third torque that actuates the second jaw about the first pin, pulling the third and fourth cables causes a fourth torque that actuates the first clevis in a second direction about the first axis, and contact of the third and fourth cables on surfaces of the guide channels determines a moment arm of the fourth torque.

3. The instrument of claim 2, wherein the first and second cables are opposite ends of a first loop of cable, and the third and fourth cables are opposite ends of a second loop of cable.

4. The instrument of claim 2, wherein the base comprises a second clevis having a second pin, wherein the first clevis is attached to the second clevis so that the first clevis can rotate about the second pin and thereby rotate about the first axis.

5. The instrument of claim 4, further comprising:

a tube having a first end attached to the second clevis, wherein the first, second, third, and fourth cables extend through the tube; and

a backend mechanism attached to a second end of the tube, wherein the backend mechanism mechanically couples each of the first, second, third, and fourth cables to one or more of three drive shafts.

6. The instrument of claim 2, wherein the first torque and the third torque cause the first and second jaws to close on each other, the first cable has a portion that is stiffer than a corresponding portion of the second cable, and the third cable has a portion that is stiffer than a corresponding portion of the fourth cable.

7. The instrument of claim 1, wherein the first and second cables follow respective paths from the first jaw to the base, in which paths the cables contact the surface of the first clevis without contacting a pulley.

8. The instrument of claim 1, wherein the guide channels include a first guide channel through which the first cable runs, wherein the first guide channel has a solid surface shaped as an arc, and the first cable rides on the solid surface.

9. The instrument of claim 1, wherein the first and second cables are opposite ends of a loop of cable.

10. A medical instrument comprising:

a first clevis having a first pin;

a second clevis rotatably mounted on the first pin, wherein the second clevis includes a second pin, a first guide channel, a second guide channel, a third guide channel, and a fourth guide channel;

a first jaw rotatably mounted on the second pin;

a first cable that extends through the first clevis, rides on a first solid surface that is part of the first guide channel, and couples to the first jaw;

a second cable that extends through the first clevis, rides on a second solid surface that is part of the second guide channel, and couples to the first jaw;

a second jaw rotatably mounted on the second pin;

a third cable that extends through the first clevis, rides on a third solid surface that is part of the third guide channel, and couples to the second jaw; and

a fourth cable that extends through the first clevis, rides on a fourth solid surface that is part of the fourth guide channel, and couples to the second jaw;

wherein

pulling in a length of the first cable while releasing a length of the second cable causes the first jaw to rotate, the first cable to slide on the first solid surface, and the second cable to slide on the second solid surface.

11. The instrument of claim 10, wherein each of the first, second, third, and fourth solid surfaces is shaped as an arc centered about the first pin.

12. The instrument of claim 10, wherein pulling on the first cable and the second cable while releasing the third cable and the fourth cable causes a torque that actuates the second clevis about the first pin, and contact of the first and second cables on the first and second solid surfaces determines a moment arm of the torque.

13. The instrument of claim 10, wherein the first and second cables are opposite ends of a first loop of cable, and the third and fourth cables are opposite ends of a second loop of cable.

14. A method for operating a wrist mechanism, comprising:

pulling on a first cable and a second cable that are coupled to a first jaw that is rotatably mounted on a first pin in a clevis, the first and second cables respectively resting on first and second guide channels that pass through the clevis, wherein pulling on the first and second cables causes a first torque on the clevis, the first torque causing the clevis to rotate about a second pin and having a moment arm that depends on a distance from the first and second guide channels to the second pin; and

pulling on the first cable while releasing the second cable, wherein pulling on the first cable and releasing the second cable causes a second torque on the first jaw, the second torque causing the first jaw to rotate about the first pin.

15. The method of claim 14, further comprising pulling on a third cable and a fourth cable that are coupled to a second jaw that is rotatably mounted on the first pin in the clevis, the third and fourth cables respectively resting on guide channels that pass through the clevis, wherein pulling on the third and fourth cables causes a third torque on the clevis, the third torque being opposite to the first torque and causing the clevis to rotate about the second pin and having a moment arm that depends on a distance from the third and fourth guide channels to the second pin.

16. The method of claim 15, further comprising changing a grip of the first jaw relative to the second jaw by pulling one of the first and second cables while releasing another of the first and second cables and pulling one of the third and fourth cables while releasing another of the third and fourth cables.

17. The method of claim 15, further comprising changing a yaw of an effector including the first and second jaws by pulling one of the first and second cables while releasing another of the first and second cables and pulling one of the third and fourth cables while releasing another of the third and fourth cables.