Alternator battery system tester and method

• US 8,823,381 B2
• Filed: 08/01/2011
• Issued: 09/02/2014
• Est. Priority Date: 04/28/2005
• Status: Active Grant

• Current Assignee: Auto Meter Products Incorporated
• Original Assignee: Auto Meter Products Incorporated
• Inventors: Henningson, Dale B., Purkey, Bruce A.
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): RAMADAN, RAMY O
• Application Number:
  US13/195,131
• Publication Number:
  US 20110288789A1
• Time in Patent Office: 1,128 Days
• Field of Search: 324/426, 324/765.01, 702/33
• US Class Current: 324/426
• CPC Class Codes: G01R 1/025 concerning dedicated user interfaces, e.g. GUI, or dedicated keyboards G01R31/31912 takes precedence
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing

Abstract

A systematic method and system for testing the charging and starting systems of a vehicle, which requires each individual test to pass before proceeding is provided. In addition, the invention incorporates an improved alternator test that determines whether the alternator belt is slipping using data read using a vehicle data port. Further, the invention provides a battery bank test that correlates the voltage before and after a load is applied to the battery bank to the batteries'"'"' conditions. When testing the starter, the oil temperature is read via the vehicle data port, allowing for a determination of whether the current draw is abnormally high.

Claims

1. A system for testing a vehicle alternator comprising:

a tester apparatus;

a plurality of load leads adapted to connect to components of the charging system, wherein said components include said alternator;

a plurality of voltage leads for connecting to components of the charging system, wherein said components include said alternator;

a data connection cable for connecting said tester to a vehicle data port;

a cable for connecting said tester to an R-terminal on said alternator; and

a processor for determining the condition of said alternator, wherein in determining the condition of said alternator a first ratio of a first engine RPM to a first corresponding R-terminal frequency is compared to a second ratio of a second engine RPM to a second corresponding R-terminal frequency.

2. The system according to claim 1, wherein said tester apparatus is hand-held.

3. The system according to claim 1, wherein said means for determining the condition of the alternator determines whether the alternator belt is slipping by comparing whether a ratio of an engine RPM to an R-terminal frequency at a governed speed is greater than a ratio of an engine RPM to an R-terminal frequency at idle by more than a predetermined amount.

4. The system according to claim 1, further comprising means for outputting and storing the results.

5. The system according to claim 1, further comprising means for transferring the results to another device.

6. An apparatus for testing an alternator of a vehicle comprising:

means for connecting leads from a tester to said alternator;

means for determining whether said vehicle has a vehicle data port;

means for connecting said tester to the R-terminal of said alternator;

means for reading data from said R-terminal when the engine is idling at a set point;

means for loading the alternator system;

means for reading a ripple and a voltage when the engine is revved to a governed speed;

means for monitoring the voltage for a set period of time; and

means for determining the condition of the alternator, wherein in determining the condition of said alternator a first ratio of a first engine RPM to a first corresponding R-terminal frequency is compared to a second ratio of a second engine RPM to a second corresponding R-terminal frequency.

7. The apparatus according to claim 6, further comprising:

means for connecting said tester to a vehicle data port via a data cable when it is determined that said vehicle has a data port,

means for reading data from said vehicle data port when the ignition of said vehicle is on; and

means for displaying said read data.

8. The apparatus according to claim 6, further comprising means for logging data.

9. The apparatus according to claim 6, further comprising:

means for allowing the voltage to stabilize; and

means for determining a voltage capacity of the system.

10. The apparatus according to claim 6, further comprising means for conducting a visual inspection of the alternator belt, cables, and connections to the alternator.

11. The system according to claim 6, further comprising means for determining whether the alternator belt is slipping by comparing whether a ratio of an engine RPM to an R-terminal frequency at a governed speed is greater than a ratio of an engine RPM to an R-terminal frequency at idle by more than a set amount.

12. The apparatus according to claim 11, wherein said determining means is a processor.

13. The apparatus according to claim 6, wherein said apparatus is a hand-held apparatus.