Full toroidal traction drive

• US 8,827,864 B2
• Filed: 10/08/2010
• Issued: 09/09/2014
• Est. Priority Date: 10/08/2009
• Status: Active Grant

• Current Assignee: Ultimate Transmissions Pty., Ltd.
• Original Assignee: Ultimate Transmissions Pty., Ltd.
• Inventors: Durack, Michael James
• Primary Examiner(s): FENSTERMACHER, DAVID MORGAN
• Application Number:
  US13/500,856
• Publication Number:
  US 20120202644A1
• Time in Patent Office: 1,432 Days
• Field of Search: 476/40, 476/42
• US Class Current: 476/42
• CPC Class Codes: F16H 15/38 with two members B having hollow toroid surfaces opposite to each other, the member or members A being adjustably mounted between the surfaces

Abstract

A toroidal variable speed traction drive includes a driving disc and a driven disc. The discs have a common axis. A plurality of pairs of contacting rollers are interposed between the discs. The discs are urged together against the roller pairs (A) by a clamping force. Each of the rollers has a first rolling surface, by which it rolls on the other roller of the pair, and a second rolling surface by which it rolls on the toroidal surface of a corresponding disc. Each roller is mounted on a supporting axle about which it can rotate. The rotational axes of the rollers in a pair are supported in a plane that contains the two points where the rollers of the pair contact the discs. At least one of the rollers in each pair is adapted to be moved to adopt a stable position within the plane by the reactionary force exerted on it by the other roller of the pair.

Claims

1. A toroidal variable speed traction drive comprising a driving disc and a driven disc, said discs having a common axis;

a plurality of pairs of contacting rollers interposed between said discs;

the discs are urged together against the roller pairs by a clamping force;

each of the rollers having a first rolling surface by which it rolls on the other roller of the pair, and a second rolling surface by which it rolls on the toroidal surface of a corresponding disc;

each roller is mounted on a supporting axle about which it can rotate;

the rotational axes of the rollers in a pair are supported in a plane or planes that contain the two points where the rollers of the pair contact the discs;

at least one of the rollers in each pair is adapted to be moved to adopt a stable position within said plane by the reactionary force exerted on it by the other roller of the pair.

2. The toroidal variable speed traction drive according to claim 1, wherein said first rolling surface is substantially conical.

3. The toroidal variable speed traction drive according to claim 2, wherein the angle of the conical surfaces of the rollers in a pair is such that the rotational axes of the rollers adopt a position in which the surface velocities of the contacting points of the rollers and discs substantially match each other for at least one rotational position of the roller pair.

4. The toroidal variable speed traction drive according to claim 1, wherein each roller pair is mounted in a respective trunnion support having a pair of supporting axles.

5. The toroidal variable speed traction drive according to claim 4, wherein said trunnion support is rotatable, the centre of rotation of which lies in a plane that is parallel to the rotational plane of the discs, and is tangential to the centre of the toroidal cavity defined by the toroidal surfaces of the discs.

6. The toroidal variable speed traction drive according to claim 5, wherein the discs can move in a direction parallel to the common axis towards or away from the centre of rotation of the trunnion supports under the influence of the clamping force.

7. The toroidal variable speed traction drive according to claim 4, wherein at least one of the supporting axles in the trunnion support is mounted in the trunnion support in a slidable support that allows the axle to move within a plane or planes that contains the two points where the roller pairs contact the discs.

8. The toroidal variable speed traction drive according to claim 1, wherein the variable speed drive is lubricated with a traction fluid that increases its viscosity when under pressure and the surface of the rollers and discs are arranged such that no metal to metal contact occurs between the rollers and the discs when operating at speeds greater than 500 rpm.

9. The toroidal variable speed traction drive according to claim 1, wherein the variable speed drive is lubricated with a traction fluid that exhibits a traction coefficient of greater than 0.05 when subject to a stress of greater than 1 GPa.

10. The toroidal variable speed traction drive according to claim 1, wherein the second rolling surface is a toroidal surface.

11. A toroidal variable speed traction drive comprising:

a driving disc;

a driven disc; and

a plurality of pairs of contacting rollers interposed between the driving disc and the driven disc,

wherein the driving disc and the driven disc have a common axis,

wherein the driving disc and the driven disc are urged together against the plurality of contacting roller pairs by a clamping force,

wherein each of the plurality of pairs of contacting rollers comprises a first roller and a second roller,

wherein each first roller comprises a first rolling surface and a second rolling surface,

wherein each second roller comprises a third rolling surface and a fourth rolling surface,

wherein the first rolling surface rolls on the third rolling surface,

wherein the second rolling surface rolls on a first toroidal surface of the driving disc at a first point,

wherein the fourth rolling surface rolls on a second toroidal surface of the driven disc at a second point,

wherein each roller of the plurality of pairs of contacting rollers is mounted on a supporting axle about which the roller is adapted to rotate;

wherein each first roller has a first rotational axis about which it rotates,

wherein each second roller has a second rotational axis about which it rotates,

wherein the first rotational axis and the second rotational axis are supported in at least one plane,

wherein the at least one plane comprises the first point and the second point,

wherein each of the plurality of pairs of contacting rollers comprises at least one stabilized roller,

wherein the at least one stabilized roller is selected from the group consisting of the first roller and the second roller, and

wherein the at least one stabilized roller is adapted to be moved to adopt a stable position within the at least one plane by a reactionary force exerted one selected from the group consisting of the first roller and the second roller.

12. The toroidal variable speed traction drive according to claim 11, wherein one selected from the group consisting of the first rolling surface, the third rolling surface, and combinations thereof is substantially conical.

13. The toroidal variable speed traction drive according to claim 12, wherein the first rolling surface is substantially conical, such that the first rolling surface is inclined at a first angle relative to the first rotational axis,

wherein the third rolling surface is substantially conical, such that the third rolling surface is inclined at a second angle relative to the second rotational axis,

wherein the first angle and the second angle are selected such that the first rotational axis and the second rotational axis adopt positions in which a first surface velocity of the second rolling surface at the first point is substantially equal to a second surface velocity of the fourth rolling surface at the second point, for at least one rotational position of each of the plurality of pairs of contacting rollers.

14. The toroidal variable speed traction drive according to claim 11, wherein each of the plurality of pairs of contacting rollers is mounted in a respective trunnion support having a pair of supporting axles.

15. The toroidal variable speed traction drive according to claim 14, wherein the trunnion support is rotatable,

wherein a center of rotation of the trunnion support lies in a plane that is parallel to a rotational plane of the driving disc and the driven disc, and is tangential to a center of a toroidal cavity defined by the first toroidal surface and the second toroidal surface.

16. The toroidal variable speed traction drive according to claim 15, wherein the driven disc and the driving disc is adapted to move in a direction parallel to the common axis under the influence of the clamping force.

17. The toroidal variable speed traction drive according to claim 14, wherein at least one of the supporting axles in the trunnion support is mounted in the trunnion support in a slidable support adapted to allow the axle to move within at least one plane containing the first point and the second point.

18. The toroidal variable speed traction drive according to claim 11, wherein the variable speed drive is lubricated with a traction fluid that increases its viscosity when under pressure and the surface of the rollers and discs are arranged such that no metal to metal contact occurs between the rollers and the driven disc and the driving disc when operating at speeds greater than 500 rpm.

19. The toroidal variable speed traction drive according to claim 11, wherein the toroidal variable speed drive is lubricated with a traction fluid that exhibits a traction coefficient of greater than 0.05 when subject to a stress of greater than 1 GPa.

20. The toroidal variable speed traction drive according to claim 11, wherein at least one selected from the group consisting of the second rolling surface and the fourth rolling surface is a toroidal surface.