Method for finishing exterior surface of injection-molded product

• US 8,828,251 B2
• Filed: 05/25/2011
• Issued: 09/09/2014
• Est. Priority Date: 09/07/2010
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Park, Jong-Bae, Lee, Pil-Woo, Kim, Jong-Hwa, Kim, Hak-Ju, Cho, Jung-Won
• Primary Examiner(s): Norton, Nadine
• Assistant Examiner(s): Remavege, Christopher
• Application Number:
  US13/115,195
• Publication Number:
  US 20120055902A1
• Time in Patent Office: 1,203 Days
• Field of Search: 216/2, 216/32, 216/39, 216/41, 216/83, 216/95, 216/96
• US Class Current: 216/41
• CPC Class Codes: G03F 7/00 Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor using photoresist structures for special production processes, see the relevant places, e.g. B44C, H01L, e.g. H01L21/00, H05K
• CPC Class Codes: Y10T 428/1352 Polymer or resin containing [i.e., natural or synthetic]
• CPC Class Codes: Y10T 428/1355 Elemental metal containing [e.g., substrate, foil, film, coating, etc.]
• CPC Class Codes: Y10T 428/24736 Ornamental design or indicia
• CPC Class Codes: Y10T 428/24868 Translucent outer layer
• CPC Class Codes: Y10T 428/24893 including particulate material
• CPC Class Codes: Y10T 428/254 Polymeric or resinous material

Abstract

A method for finishing an exterior surface of an injection-molded product is provided, in which a metal layer is formed on the exterior surface of the injection-molded product, a photoresist layer is formed on the metal layer, a photomask is placed on the photoresist layer, light is projected onto the photomask, and remaining parts of the metal layer and the photoresist layer except for parts corresponding to a pattern formed on the photomask are removed by etching.

Claims

1. A method for finishing an exterior surface of an injection-molded product, the method comprising:

forming a primer layer over a part of the exterior surface of the injection-molded product;

forming a metal layer over the primer layer;

forming a photoresist layer on the metal layer;

placing a photomask having a predetermined pattern on the photoresist layer;

projecting light onto the photomask;

etching to remove parts of the metal layer and the photoresist layer except for parts corresponding to the predetermined pattern formed on the photomask, the etching thereby exposing portions of the primer layer;

forming a paint layer, the paint layer adhering only to the exposed portions of the primer layer; and

forming a clear coating layer on the exterior surface of the injection-molded product after etching.

2. The method of claim 1, wherein forming the metal layer comprises depositing one of tin, silicon, aluminum and an alloy containing at least one of tin, silicon and aluminum on the exterior surface of the injection-molded product.

3. The method of claim 1, further comprising forming the paint layer on the exterior surface of the injection-molded product after the etching and before forming the clear coating layer.

4. The method of claim 1, wherein the etching comprises removing a light-exposed part or non-light-exposed part of the photoresist layer.

5. A method for finishing an exterior surface of an injection-molded product, the method comprising:

forming a primer layer on a part of the exterior surface of the injection-molded product;

forming a metal layer over the primer layer;

forming a photoresist layer on the metal layer;

placing a photomask having a predetermined pattern on the photoresist layer;

projecting light onto the photomask;

etching to remove parts of the metal layer and the photoresist layer except for parts corresponding to the predetermined pattern formed on the photomask, the etching thereby exposing portions of the primer layer; and

forming a paint layer, the paint layer adhering only to the exposed portions of the primer layer.

6. The method of claim 5, wherein the predetermined pattern comprises at least one of, (a) a symbol and (b) a logo, of a manufacturer formed on the exterior surface of the injection-molded product and forming a clear coating layer on the exterior surface of the injection-molded product after the etching, the clear coating layer providing further polish to the exterior surface of the injection-molded product.

7. The method of claim 5, further comprising forming a clear coating layer on the exterior surface of the injection-molded product after the etching, the clear coating layer providing further polish to the exterior surface of the injection-molded product.

8. The method of claim 5, further comprising forming the paint layer on the exterior surface of the injection-molded product after the etching.

9. The method of claim 5, further comprising forming a clear coating layer on the exterior surface of the injection-molded product after the paint layer is formed.