Coated keybar to protect electric machines

• US 8,829,769 B1
• Filed: 11/09/2012
• Issued: 09/09/2014
• Est. Priority Date: 11/09/2012
• Status: Expired due to Fees

• Current Assignee: Dantam K. Rao
• Original Assignee: Dantam K. Rao
• Inventors: Rao, Dantam K.
• Primary Examiner(s): Leung, Quyen
• Assistant Examiner(s): Desai, Naishadh
• Application Number:
  US13/673,807
• Time in Patent Office: 669 Days
• Field of Search: 310/254.1, 310/432, 310/433, 310/216.049, 310/216.051, 310216083-216086, 310/216.128, 310/216.133, 427/104, 427/126.3
• US Class Current: 310/432
• CPC Class Codes: H02K 1/04 characterised by the material used for insulating the magnetic circuit or parts thereof
• CPC Class Codes: H02K 1/185 to outer stators
• CPC Class Codes: H02K 11/40 Structural association with grounding devices

Abstract

A keybar or clamping bolt with a high-resistivity coating to protect an electric machine. The coating engages the laminations, flanges and frame rings and forms a part of electrical circuits through which harmful eddy currents circulate. One class of eddy currents, viz., core-fault currents, due to edge burrs or insulation defects, are forced to flow through this coating. The high resistance of the coating weakens the fault currents, preventing creation of hotspots that can cause core failure. Such coated keybar is in inexpensive alternative to traditional recoating and/or core-fault detection. Another class of eddy currents, viz., keybar currents, caused by over-fluxing, are also forced to flow through this coating. The high resistance of the coating weakens the keybar currents, so prevents core-end overheating. A coated keybar also allows the machine to operate at higher leading power factor. It also prevents core-decompression hence protects the machine against loose laminations.

Claims

1. A coated keybar apparatus for protecting electric machines, the coated keybar apparatus comprising:

a keybar and

a semiconductive coating over an entire periphery of the keybar,

wherein said semiconductive coating having a surface resistance in the range of 25 to 250 Ω

cm².

2. The coated keybar apparatus of claim 1, wherein the semiconductive coating comprising Silicon Carbide particles dispersed in a Nickel matrix.

3. The coated keybar apparatus of claim 1, wherein the semiconductive coating comprising Magnesium Fluoride particles dispersed in a Tin Oxide matrix.

4. A coated-throughbolt apparatus for protecting electric machines, comprising:

a throughbolt and

a semiconductive coating over an entire periphery of the throughbolt,

wherein said semiconductive coating having surface resistance in the range of 25 to 250 Ω

cm².

5. The coated throughbolt apparatus of claim 4, wherein the semiconductive coating comprising Silicon Carbide particles dispersed in a Nickel matrix.

6. The coated throughbolt apparatus of claim 4, wherein the semiconductive coating comprising Magnesium Fluoride particles dispersed in a Tin Oxide matrix.