Shape memory alloy actuated circuit breaker

• US 8,830,026 B2
• Filed: 12/30/2010
• Issued: 09/09/2014
• Est. Priority Date: 12/30/2010
• Status: Active Grant

• Current Assignee: ABB SPA (ABB Limited)
• Original Assignee: General Electric Company
• Inventors: Mooney, Brian Frederick, Papallo, Thomas Frederick, Kumfer, Brent Charles
• Primary Examiner(s): THOMAS, BRADLEY H
• Application Number:
  US12/982,226
• Publication Number:
  US 20120169451A1
• Time in Patent Office: 1,349 Days
• Field of Search: 337/382, 337/140, 337/401, 337/365, 337/368, 337/395, 361/103, 361/105, 200/5.R
• US Class Current: 337/382
• CPC Class Codes: H01H 71/145 using shape memory materials H01H71/16 takes precedence

Abstract

A thermal trip unit for a circuit breaker having a primary conductive path for conducting a load current is provided. The thermal trip unit comprises a shape memory alloy (SMA) member adapted to change from a first shape to a second shape at a predetermined thermal condition, a holding member coupled electrically in series with the circuit breaker primary conductive path, said holding member arranged to operatively support said SMA member, wherein said SMA member is configured and disposed within the circuit breaker to trigger a trip response of the circuit breaker at said predetermined thermal condition.

Claims

1. A thermal trip unit for a circuit breaker, the circuit breaker including a primary conductive path having a first impedance for conducting a load current, the thermal trip unit comprising:

a shape memory alloy (SMA) member having a coil shape defining an inside diameter, and having a second impedance, the SMA member adapted to change from a first shape to a second shape at a predetermined thermal condition;

a holding member comprising a cavity configured to receive said SMA member therein, the holding member being coupled electrically in series with the circuit breaker primary conductive path, said holding member arranged to operatively support said SMA member;

a conductive tube, said tube being electrically connected to said holding member and disposed within said holding member cavity and further disposed at least partially within the inside diameter of said SMA member;

wherein said SMA member is at least partially disposed within said cavity and arranged to trigger a trip response of the circuit breaker at said predetermined thermal condition;

wherein said primary conductive path is operatively arranged and disposed to substantially limit a current flow through the SMA member and wherein the first impedance is less than the second impedance.

2. The thermal trip unit of claim 1 wherein said holding member is further configured and disposed to operatively heat said SMA member.

3. The thermal trip unit of claim 1 wherein said SMA member is adapted to elongate at said predetermined thermal condition.

4. A circuit breaker pole, comprising:

a primary conductive path having a first impedance, for conducting a load current a thermal trip unit, coupled to said primary conductive path, said trip unit comprising;

a shape memory alloy (SMA) member haying a coil shape defining an inside diameter and having a second impedance, adapted to change from a first shape to a second shape at a predetermined thermal condition;

a holding member comprising a cavity configured to receive said SMA member therein, said holding member coupled electrically in series with the circuit breaker primary conductive path, and arranged to operatively support said SMA member;

a conductive tube, said tube being electrically connected to said holding member and located within said holding member cavity and at least partially within the inside diameter of said SMA member;

wherein said SMA member is at least partially disposed within said cavity, and configured to trigger a trip response of the circuit breaker at said predetermined thermal condition; and

wherein the first impedance is less than the second impedance.

5. The circuit breaker pole of claim 4 wherein said primary conductive path is operatively arranged and disposed to substantially limit a current flow through the SMA member.

6. The circuit breaker pole of claim 5 wherein said SMA member is adapted to elongate at said predetermined thermal condition.

7. The circuit breaker pole of claim 4 wherein said holding member is further configured and disposed to operatively heat said SMA member.

8. A circuit breaker, comprising:

a pole comprising a primary conductive path haying a first impedance for conducting a load current;

a thermal trip unit, coupled to said primary conductive path, said trip unit comprising;

a shape memory alloy (SMA) member having a coil shape defining an inside diameter and having a second impedance, said SMA adapted to change from a first shape to a second shape at a predetermined thermal condition;

a holding member comprising a cavity configured to receive said SMA member therein, said holding member coupled electrically in series with the circuit breaker primary conductive path, and arranged to operatively support said SMA member;

a conductive tube, said tube being electrically connected to said holding member and located within said holding member cavity and at least partially within the inside diameter of said SMA member;

wherein said SMA member is at least partially disposed within said cavity, and configured to trigger a trip response of the circuit breaker at said predetermined thermal condition; and

wherein said primary conductive path is operatively arranged and disposed to substantially limit a current flow through the SMA member;

and wherein the first impedance is less than the second impedance.

9. The circuit breaker of claim 8 wherein said holding member is further configured and disposed to operatively heat said SMA member.

10. The circuit breaker of claim 8 wherein said SMA member is adapted to elongate at said predetermined thermal condition.