Computer system cooling using an externally-applied fluid conduit

• US 8,830,672 B2
• Filed: 07/27/2012
• Issued: 09/09/2014
• Est. Priority Date: 07/27/2012
• Status: Active Grant

• Current Assignee: Lenovo International Limited (Lenovo Group Ltd.)
• Original Assignee: International Business Machines Corporation
• Inventors: Alshinnawi, Shareef F., Cudak, Gary D., Hardee, Christopher J., Humes, Randall C., Roberts, Adam, Suffern, Edward S., Weber, J. Mark
• Primary Examiner(s): Datskovskiy, Michail V
• Application Number:
  US13/560,617
• Publication Number:
  US 20140029193A1
• Time in Patent Office: 774 Days
• Field of Search: 36167946-67953, 361688-699, 361714-727, 165/80.2, 165/80.3, 165/80.4, 165/80.5, 165/104.18, 165/104.19, 165/104.22, 165/104.28, 165/104.33, 165/104.34, 165121-126, 622/592, 454/184
• US Class Current: 361/679.47
• CPC Class Codes: G06F 1/20 Cooling means
• CPC Class Codes: H05K 7/20 Modifications to facilitate cooling, ventilating, or heating
• CPC Class Codes: H05K 7/20736 within cabinets for removing heat from server blades
• CPC Class Codes: H05K 7/20772 within server blades for removing heat from heat source

Abstract

A computer system includes a rack-mountable server unit with a closed server housing. The server housing has a channel with a recessed channel wall in conductive thermal communication with a processor or other heat-generating component. An elongate conduit is received into the channel of the server housing in conductive thermal communication with an external surface of the server housing. The server is cooled by conductive fluid flow through the conduit, with no appreciable airflow through the server housing. The system may be operated in an optional burst cooling mode, wherein a volume of cooling fluid is trapped in the conduit for a period of time before being quickly released.

Claims

1. A rack-mounted computer system comprising:

at least one rack-mountable server having a system board with at least one processor and an enclosed server housing containing the system board, the server housing comprising a channel including a channel wall in conductive thermal communication with the processor; and

an elongate conduit comprising a thermally conductive material defining an internal fluid flow passage, wherein the conduit is received in the channel of the server housing with the conduit in conductive thermal communication with an external surface of the channel wall.

2. The apparatus of claim 1, further comprising:

a source of cooling fluid in fluid communication with the elongate conduit; and

a cooling fluid mover configured for providing forced convection of the cooling fluid externally to the server through the elongate conduit.

3. The apparatus of claim 2, wherein the cooling fluid mover comprises:

a modular fan coupled to the internal fluid flow passage of the elongate conduit, wherein the cooling fluid source comprises ambient air.

4. The apparatus of claim 2, wherein the cooling fluid mover comprises:

a pressurized liquid supply line coupled to the internal fluid flow passage, wherein the cooling fluid source comprises a pressurized liquid supplied by the pressurized liquid supply line.

5. The apparatus of claim 2, further comprising:

an electrical connector connecting the system board inside the server to the cooling fluid mover outside the server, wherein the electrical connector includes one or both of a power connection and a data connection.

6. The apparatus of claim 5, further comprising:

a controller on the system board configured for dynamically selecting a cooling fluid flow rate as a function of a system parameter of the server and communicating flow rate control signals to the fluid mover for enforcing the dynamically selected cooling fluid flow rate.

7. The apparatus of claim 6, further comprising:

a temperature sensor internal to the server, wherein the controller on the system board is in electronic communication with the temperature sensor and controls the cooling fluid flow rate in response to a temperature measured by the temperature sensor.

8. The apparatus of claim 2, further comprising:

a valve configured for selectively opening and closing fluid flow to the conduit; and

a valve controller configured for providing a burst exhaust cooling mode wherein the valve is cycled between a closed position for a period of time while cooling fluid in the conduit absorbs heat from the processor and an open position for quickly releasing the heated cooling fluid.

9. The apparatus of claim 1, further comprising:

a thermally conductive bridge inside the server thermally conductively coupling the processor to the recessed channel wall of the server housing.

10. The apparatus of claim 1, wherein the thermally conductive bridge comprises:

a plurality of plates stacked in order of increasing surface area from the processor to the server housing.

11. The apparatus of claim 1, wherein the thermally conductive bridge comprises:

a block tapering outwardly from a first surface area where the block thermally engages the processor to a second, larger surface area where the block thermally engages the server housing.

12. The apparatus of claim 9, wherein the thermally conductive bridge further comprises:

a plurality of through holes extending longitudinally from the processor to the server housing.

13. The apparatus of claim 12, wherein the plurality of through holes taper outwardly from the processor toward the server housing.

14. The apparatus of claim 1, wherein the server housing is sealed from ambient airflow.

15. The apparatus of claim 1, wherein the server housing further comprises a removable top cover that includes the channel.

16. An apparatus comprising:

a plurality of servers, each server comprising a system board with at least one processor and a server housing enclosing the system board;

a chassis for receiving the plurality of servers;

an elongate conduit comprising a thermally conductive material defining an internal fluid flow passage, wherein the conduit is in conductive thermal communication with an external surface of the server housing of each of the plurality of servers; and

a cooling fluid mover configured for providing forced convection of a cooling fluid through the elongate conduit at a sufficient flow rate to cool the plurality of servers without any appreciable airflow into the plurality of servers.