Power sensor

• US 8,831,787 B2
• Filed: 11/26/2008
• Issued: 09/09/2014
• Est. Priority Date: 11/26/2007
• Status: Active Grant

• Current Assignee: SafeWorks, LLC (Brand Industrial Services, Inc.)
• Original Assignee: SafeWorks, LLC (Brand Industrial Services, Inc.)
• Inventors: Brickell, Christopher Gavin, Farrell, Scott Jeffrey
• Primary Examiner(s): HARTMAN JR, RONALD D
• Application Number:
  US12/999,042
• Publication Number:
  US 20110184560A1
• Time in Patent Office: 2,113 Days
• Field of Search: 700/17, 700/83, 700/292, 700/304, 212/272, 212/278, 212/284
• US Class Current: 700/292
• CPC Class Codes: B66C 13/16 Applications of indicating, registering, or weighing devices in crane hooks B66C1/40; in safety gear B66C15/00; weighing-apparatus G01G; remote indicating in general G08
• CPC Class Codes: G01R 21/06 by measuring current and voltage G01R21/08 - G01R21/133 take precedence

Abstract

Disclosed is an apparatus, system, and method for sensing the current supplied to a motorized hoist for raising a maintenance platform and providing an estimate of the operating status of the motor, for example, as stopped, starting, stalled or operating as expected. In various embodiments, measures of voltage and current may be used to determine the operating condition of the hoist and to estimate the magnitude of the applied load. Unintended modes of operation can then be determined so that the conditions can be indicated to the operator and protective measures taken.

Claims

1. A method for operating a motorized hoist, the hoist comprising a motor and operable to raise a maintenance platform, said motor having an input for receiving voltage and current representative of motor operation, the method comprising:

receiving, by a power controller, said voltage and current representative of motor operation and determining an estimated power based on the voltage and current;

determining, by the power controller, a capacity of said motor to meet motor operating conditions based on a pattern of said current;

determining, by the power controller, a degree of overload of said motor based on said estimated power; and

inhibiting, by the power controller, further operation of the hoist as a function of said capacity and said degree, wherein said degree is based on an estimate of power required to elevate the platform, the estimate of power based on a peak of successive half cycles of waveforms of the current and voltage to derive an RMS value of said estimated power as;

P=0.5*V_peak-ave*I_peak-ave.

2. The method of claim 1, wherein said current is measured using a Hall Effect Device (HED).

3. The method of claim 1, further comprising providing an indication when said capacity or said degree exceeds a predetermined value.

4. The method of claim 1, wherein said estimated power is determined by processing nominally instantaneous samples of said current and said voltage.

5. The method of claim 1, wherein said estimated power is based on successive samples of voltage and current using the formula:

6. A system for determining an operating condition of a motorized hoist and controlling operating modes of the hoist, the hoist comprising a motor and operable to raise a maintenance platform, the system comprising:

means for receiving said voltage and current representative of motor operation and determining an estimated power based on the voltage and current;

means for determining a capacity of said motor to meet motor operating conditions based on a pattern of said current;

means for determining a degree of overload of said motor based on said estimated power; and

means for inhibiting further operation of the hoist as a function of said capacity and said degree, wherein said degree is based on an estimate of power required to raise the maintenance platform, the estimate of power based on a peak of successive half cycles of waveforms of the current and voltage to derive an RMS value of said estimated power as;

P=0.5*V_peak-ave*I_peak-av.

7. The system of claim 6, further comprising means for providing a warning indication when said capacity and said degree exceeds a predetermined value.

8. The system of claim 6, wherein said estimated power is determined by processing nominally instantaneous samples of said current and said voltage.

9. The system of claim 6, wherein said estimated power is based on successive samples of voltage and current using the formula:

10. The system of claim 6, further comprising applying power to said motor by applying voltage to the motor at a zero crossing point of a supply voltage and removing power at a zero current crossing point.

11. The system of claim 6, further comprising means for selecting an operating mode for said motor.

12. The system of claim 6, further comprising means for receiving optical signals and means for determining a command for said motor based on the received optical signal.

13. The system of claim 6, further comprising means for sensing temperature and means for determining an estimated current through said motor based on a time rate of change of temperature at said motor.

14. A method for operating a motorized hoist, the hoist comprising a motor and operable to raise a maintenance platform, said motor having an input for receiving voltage and current representative of motor operation, the method comprising:

receiving said voltage and current representative of motor operation and determining an estimated power based on the voltage and current;

determining a capacity of said motor to meet motor operating conditions based on a pattern of said current;

determining a degree of overload of said motor based on said estimated power; and

inhibiting further operation of the hoist as a function of said capacity and said degree, wherein said inhibiting comprises determining that said motor can develop torque sufficient to reach a speed above a start condition for said motor and the degree of overload exceeds a predetermined level.

15. A method for operating a motorized hoist, the hoist comprising a motor and operable to raise a maintenance platform, said motor having an input for receiving voltage and current representative of motor operation, the method comprising:

receiving said voltage and current representative of motor operation and determining an estimated power based on the voltage and current;

determining a capacity of said motor to meet motor operating conditions based on a pattern of said current;

determining a degree of overload of said motor based on said estimated power; and

inhibiting further operation of the hoist as a function of said capacity and said degree, wherein said inhibiting comprises determining that said motor can develop torque sufficient to reach a speed above a start condition for said motor and the voltage is below a predetermined level.

16. A system for determining an operating condition of a motorized hoist and controlling operating modes of the hoist, the hoist comprising a motor and operable to raise a maintenance platform, the system comprising:

means for receiving said voltage and current representative of motor operation and determining an estimated power based on the voltage and current;

means for determining a capacity of said motor to meet motor operating conditions based on a pattern of said current;

means for determining a degree of overload of said motor based on said estimated power;

means for inhibiting further operation of the hoist as a function of said capacity and said degree; and

means for detecting a stalled or locked motor condition when the platform load exceeds a rated capacity of said motor.

17. A system for determining an operating condition of a motorized hoist and controlling operating modes of the hoist, the hoist comprising a motor and operable to raise a maintenance platform, the system comprising:

means for receiving said voltage and current representative of motor operation and determining an estimated power based on the voltage and current;

means for determining a capacity of said motor to meet motor operating conditions based on a pattern of said current;

means for determining a degree of overload of said motor based on said estimated power;

means for inhibiting further operation of the hoist as a function of said capacity and said degree; and

means for detecting a stalled or locked motor condition when said voltage is lower than a predetermined level.

18. A system for determining an operating condition of a motorized hoist and controlling operating modes of the hoist, the hoist comprising a motor and operable to raise a maintenance platform, the system comprising:

means for receiving said voltage and current representative of motor operation and determining an estimated power based on the voltage and current;

means for determining a capacity of said motor to meet motor operating conditions based on a pattern of said current;

means for determining a degree of overload of said motor based on said estimated power; and

means for inhibiting further operation of the hoist as a function of said capacity and said degree, wherein said inhibiting comprises means for determining that said motor can develop torque sufficient to reach a speed above a start condition for said motor and the degree of overload exceeds a predetermined level.

19. A system for determining an operating condition of a motorized hoist and controlling operating modes of the hoist, the hoist comprising a motor and operable to raise a maintenance platform, the system comprising:

means for receiving said voltage and current representative of motor operation and determining an estimated power based on the voltage and current;

means for determining a capacity of said motor to meet motor operating conditions based on a pattern of said current;

means for determining a degree of overload of said motor based on said estimated power; and

means for inhibiting further operation of the hoist as a function of said capacity and said degree, wherein said inhibiting comprises means for determining that said motor can develop torque sufficient to reach a speed above a start condition for said motor and the voltage is below a predetermined level.