Battery management system and battery replacement method

• US 8,831,822 B2
• Filed: 07/12/2013
• Issued: 09/09/2014
• Est. Priority Date: 08/07/2012
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Iguchi, Hiroki
• Primary Examiner(s): Cheung, Mary
• Assistant Examiner(s): BUTLER, RODNEY ALLEN
• Application Number:
  US13/940,801
• Publication Number:
  US 20140046536A1
• Time in Patent Office: 424 Days
• Field of Search: 701/24, 701/34.4, 701/36, 104/34, 180/65.1, 320/109, 320/121, 307/9.1, 307/10.1, 702/63
• US Class Current: 701/34.4
• CPC Class Codes: B60L 50/60 using power supplied by batteries in combination with fuel cells B60L50/75
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A battery management system includes: measuring a surface pressure of a vehicle-mounted secondary battery (battery cell) for driving the vehicle with a lapse of time; calculating a high-rate driving frequency coefficient on the basis of the measured surface pressure at intervals of a predetermined period (24 hours); deriving a high-rate driving frequency on the basis of the number of times that the calculated high-rate driving frequency coefficient has exceeded a predetermined threshold; and selecting a replacement battery from among batteries including a high-power battery on the basis of the derived high-rate driving frequency.

Claims

1. A battery management system comprising:

a surface pressure sensor configured to measure a surface pressure of a vehicle-mounted secondary battery for driving a vehicle with a lapse of time; and

a computing unit configured to;

(i) calculate a high-rate driving frequency coefficient at intervals of a predetermined period based on the surface pressure measured by the surface pressure sensor, the high-rate driving frequency coefficient being an index of a frequency of high-rate driving;

(ii) derive a high-rate driving frequency based on a number of times that the calculated high-rate driving frequency coefficient has exceeded a predetermined threshold; and

(iii) select a replacement battery from among batteries including a high-power battery based on the derived high-rate driving frequency.

2. The battery management system according to claim 1, wherein the computing unit is configured to calculate the high-rate driving frequency coefficient by

3. The battery management system according to claim 2, wherein the predetermined period is 24 hours.

4. The battery management system according to claim 1, wherein

the computing unit is configured to determine that the high-rate driving frequency is high when the number of times that the high-rate driving frequency coefficient calculated after a predetermined time has exceeded the threshold is larger than or equal to a predetermined number of times, and

the computing unit is configured to determine that the high-rate driving frequency is low when the number of times that the high-rate driving frequency coefficient calculated after the predetermined time has exceeded the threshold is smaller than the predetermined number of times.

5. The battery management system according to claim 4, further comprising:

an input unit configured to allow input of information as to whether a user places importance on acceleration and information as to whether the user places importance on electric vehicle range that the vehicle travels only using a power of a motor, wherein

the computing unit is configured to select the high-power battery as the replacement battery when the computing unit has determined that the high-rate driving frequency is high and when the information that the user places importance on acceleration has been input by the input unit, and

the computing unit is configured to select a high-capacity battery as the replacement battery when the computing unit has determined that the high-rate driving frequency is high or low and when the information that the user places importance on the electric vehicle range has been input by the input unit.

6. The battery management system according to claim 5, further comprising:

an output control unit configured to execute output control over the secondary battery such that an output of the secondary battery is lower than a predetermined output control threshold, wherein

the output control unit is configured to increase the output control threshold with respect to a reference value when the computing unit has selected the high-power battery as the replacement battery, and

the output control unit is configured to reduce the output control threshold with respect to the reference value when the computing unit has selected the high-capacity battery as the replacement battery.

7. A battery replacement method comprising:

measuring, with a surface pressure sensor, a surface pressure of a vehicle-mounted secondary battery for driving a vehicle with a lapse of time;

calculating, with a computing unit, a high-rate driving frequency coefficient at intervals of a predetermined period based on the measured surface pressure, the high-rate driving frequency coefficient being an index of a frequency of high-rate driving;

deriving, with the computing unit, a high-rate driving frequency based on a number of times that the calculated high-rate driving frequency coefficient has exceeded a predetermined threshold; and

selecting, with the computing unit, a replacement battery from among batteries including a high-power battery based on the derived high-rate driving frequency.

8. The battery replacement method according to claim 7, wherein the high-rate driving frequency coefficient is calculated by

9. The battery replacement method according to claim 8, wherein the predetermined period is 24 hours.

10. The battery replacement method according to claim 7, wherein

the high-rate driving frequency is determined to be high when the number of times that the high-rate driving frequency coefficient calculated after a predetermined time has exceeded the threshold is larger than or equal to a predetermined number of times, and

the high-rate driving frequency is determined to be low when the number of times that the high-rate driving frequency coefficient calculated after the predetermined time has exceeded the threshold is smaller than the predetermined number of times.

11. The battery replacement method according to claim 10, further comprising:

inputting information as to whether a user places importance on acceleration and information as to whether the user places importance on electric vehicle range that the vehicle travels only using a power of a motor, wherein

the high-power battery is selected as the replacement battery when the high-rate driving frequency is determined to be high and when the input information indicates that the user places importance on acceleration, and

a high-capacity battery is selected as the replacement battery when the high-rate driving frequency is determined to be high or low and when the input information indicates that the user places importance on the electric vehicle range.

12. The battery replacement method according to claim 11, further comprising:

executing output control over the secondary battery such that an output of the secondary battery is lower than a predetermined output control threshold, wherein

the output control threshold is increased with respect to a reference value when the high-power battery has been selected as the replacement battery, and

the output control threshold is reduced with respect to the reference value when the high-capacity battery has been selected as the replacement battery.