Methods and systems for operating an engine

• US 8,831,858 B2
• Filed: 05/31/2011
• Issued: 09/09/2014
• Est. Priority Date: 07/31/2008
• Status: Active Grant

• Current Assignee: GE Global Sourcing LLC (Westinghouse Air Brake Technologies Corporation)
• Original Assignee: General Electric Company
• Inventors: Roth, John Stephen, Stott, Kyle Craig, Mischler, James Robert, Flynn, Paul, Heywood, Kirk, Moser, Daniel Allan
• Primary Examiner(s): Solis, Erick
• Assistant Examiner(s): Bacon, Anthony L
• Application Number:
  US13/149,654
• Publication Number:
  US 20110253113A1
• Time in Patent Office: 1,197 Days
• Field of Search: 701/103, 701/104, 701/108, 123/568.11, 123/568.12, 123/672, 123/676, 602/95
• US Class Current: 701/108
• CPC Class Codes: F02D 41/008 Controlling each cylinder individually
• CPC Class Codes: F02D 41/0087 Selective cylinder activation, i.e. partial cylinder operation deceleration cut-off F02D41/123
• CPC Class Codes: F02D 41/08 for idling F02D41/06, F02D41/16 take precedence
• CPC Class Codes: F02M 26/22 with coolers in the recirculation passage
• CPC Class Codes: F02M 26/50 Arrangements or methods for preventing or reducing deposits, corrosion or wear caused by impurities arrangement or layout of EGR passages with means for cleaning or treating the recirculated gases F02M26/35; protection of EGR valves from damage F02M26/74
• CPC Class Codes: F02N 11/0803 characterised by means for initiating engine start or stop F02N11/0814 takes precedence

Abstract

Various methods and systems are provided for operating an internal combustion engine, the engine having a plurality of cylinders including one or more donor cylinders and one or more non-donor cylinders. In one example, a method includes, during an exhaust gas recirculation cooler heating mode, operating at least one of the donor cylinders at a cylinder load sufficient to increase an exhaust temperature for regenerating an exhaust gas recirculation cooler, and operating at least one of the non-donor cylinders in a low- or no-fuel mode.

Claims

1. A method for operating an internal combustion engine, the engine having a plurality of cylinders including one or more donor cylinders and one or more non-donor cylinders, comprising:

during an exhaust gas recirculation cooler heating mode;

operating at least one of the donor cylinders at a cylinder load sufficient to increase an exhaust temperature for regenerating an exhaust gas recirculation cooler; and

operating at least one of the non-donor cylinders in a low- or no-fuel mode.

2. The method of claim 1, further comprising increasing a fuel quantity to the at least one donor cylinder to operate the at least one donor cylinder at the cylinder load sufficient to increase the exhaust temperature.

3. The method of claim 2, wherein fuel injection to all of the donor cylinders is increased.

4. The method of claim 1, further comprising decreasing a fuel quantity to the at least one non-donor cylinder to operate the at least one non-donor cylinder in the low- or no-fuel mode.

5. The method of claim 1, wherein operating the at least one non-donor cylinder in a no-fuel mode includes skip firing the at least one non-donor cylinder.

6. The method of claim 1, wherein the exhaust gas recirculation cooler heating mode is carried out in response to an exhaust gas recirculation cooler effectivity less than a threshold value while an engine load is greater than a first threshold load and less than a second threshold load.

7. The method of claim 1, further comprising, during a port heating mode successively operating distinct subsets of cylinders, the distinct subsets of cylinders including at least one but fewer than all of the plurality of cylinders, at a cylinder load sufficient to increase the exhaust temperature for burning unburned fuel and/or oil deposited in the cylinders or engine exhaust system, wherein cylinders that are not currently being operated in a subset are operated in a low- or no-fuel mode.

8. The method of claim 7, wherein the port heating mode is carried out in response to engine operation with an engine load below a first threshold load for a threshold duration.

9. The method of claim 7, further comprising, during the port heating mode or the exhaust gas recirculation cooler heating mode, further increasing the exhaust temperature by adjusting an intake throttle valve disposed in an intake passage of the engine.

10. The method of claim 7, further comprising adjusting frequency or duration of port heating in the donor cylinders responsive to exhaust gas recirculation cooler heating of the donor cylinders.

11. The method of claim 1, further comprising, during the exhaust gas recirculation cooler heating mode, further increasing the exhaust temperature by adjusting an exhaust gas recirculation valve disposed upstream of the exhaust gas recirculation cooler in an exhaust gas recirculation system.

12. A method for operating an internal combustion engine, comprising:

in response to an engine load less than a first threshold load for a threshold duration, increasing the fuel injection quantity to one or more of a plurality of cylinders of the engine, the plurality of cylinders including one or more donor cylinders and one or more non-donor cylinders, while decreasing the fuel injection quantity to at least one of remaining cylinders of the plurality of cylinders of the engine; and

in response to an effectivity of an exhaust gas recirculation cooler less than a threshold effectivity during operation in which the engine load is greater than the first threshold load and less than a second threshold load, increasing the fuel injection quantity to at least one of the donor cylinders while decreasing fuel injection to at least one of the non-donor cylinders.

13. The method of claim 12, wherein operating the engine in response to the engine load less than the first threshold load for a threshold duration includes operating the engine in a port heading mode.

14. The method of claim 12, wherein operating the engine in response to the effectivity of the exhaust gas recirculation cooler less than a threshold effectivity during operation in which the engine load is greater than the first threshold load and less than the second threshold load includes operating the engine in an exhaust gas recirculation cooler heating mode.

15. The method of claim 14, further comprising skip firing at least one of the non-donor cylinders during the exhaust gas recirculation cooler heating mode.

16. The method of claim 14, further comprising, during the exhaust gas recirculation cooler heating mode, adjusting an exhaust gas recirculation valve disposed in an exhaust gas recirculation passage upstream of the exhaust gas recirculation cooler to increase a backpressure on the engine.

17. The method of claim 12, further comprising retarding injection timing of fuel in cylinders in which a fuel injection quantity is increased relative to injection timing of fuel in which injection timing is not increased.

18. The method of claim 12, further comprising adjusting an intake throttle valve disposed in an intake passage of the engine to decrease an air-fuel ratio in the cylinders.

19. A system for a vehicle, comprising:

an internal combustion engine having a plurality of cylinders, the plurality of cylinders including one or more non-donor cylinder and one or more donor cylinder;

an exhaust gas recirculation system including a first exhaust manifold coupled between the donor cylinders and an engine intake passage, and an exhaust gas recirculation cooler;

a second exhaust manifold coupled to the at one or more non-donor cylinders; and

a controller configured to identify an engine load, and, when the engine load is less than a first threshold load for a threshold duration, initiating a port heating mode by increasing a fuel injection quantity to at least one of the plurality of cylinders while decreasing the fuel injection quantity to at least one of the plurality of cylinders, and the controller further configured to identify an effectivity of the exhaust gas recirculation cooler, and, when the effectivity is less than a threshold effectivity while the engine load is greater than the first threshold load and less than a second threshold load, initiating an exhaust gas recirculation cooler heating mode by increasing the fuel injection quantity to at least one of the donor cylinders while decreasing the fuel injection quantity to at least one of the non-donor cylinders.

20. The system of claim 19, further comprising an exhaust gas recirculation valve disposed upstream of the exhaust gas recirculation cooler in the first exhaust manifold, and the controller further configured to adjust the exhaust gas recirculation valve during the exhaust gas recirculation cooler heating mode.

21. The system of claim 19, wherein the vehicle is a rail vehicle.