Electrodes for electrical current flow heating of subsurface formations with tapered copper thickness

• US 8,833,453 B2
• Filed: 04/08/2011
• Issued: 09/16/2014
• Est. Priority Date: 04/09/2010
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Harris, Christopher Kelvin, Zhang, Jifeng
• Primary Examiner(s): Bates, Zakiya W
• Application Number:
  US13/083,225
• Publication Number:
  US 20110247807A1
• Time in Patent Office: 1,257 Days
• Field of Search: None
• US Class Current: 166/302
• CPC Class Codes: E21B 43/24 using heat, e.g. steam injection
• CPC Class Codes: E21B 43/2408 SAGD in combination with other methods

Abstract

A first conductor is positioned in the substantially horizontal or inclined portion of a first wellbore. The first conductor includes electrically conductive material. A portion of the first conductor positioned in the first wellbore includes copper coupled to the electrically conductive material. The copper tapers from a larger thickness at a first end of the portion to a smaller thickness at a second end of the portion. A power supply coupled to the first conductor electrically excites the electrically conductive materials of the first conductor such that current flows between the electrically conductive materials in the first conductor, through at least a portion of the formation, to a second conductor located in the hydrocarbon containing layer in the formation, and the current resistively heats at least a portion of the formation between the two conductors.

Claims

1. A system for treating a subsurface formation, comprising:

a first wellbore at least partially located in a hydrocarbon containing formation, wherein the first wellbore comprises a substantially horizontal or inclined portion in a hydrocarbon containing layer in the formation;

a first conductor at least partially positioned in the substantially horizontal or inclined portion of the first wellbore, wherein the first conductor comprises electrically conductive material, and wherein at least a portion of the first conductor positioned in the substantially horizontal or inclined portion of the first wellbore comprises copper coupled to the electrically conductive material, the copper tapering from a larger thickness at a first end of the portion to a smaller thickness at a second end of the portion, the first end being closer to an overburden section of the first wellbore than the second end; and

a power supply coupled to the first conductor, the power supply configured to electrically excite the electrically conductive materials of the first conductor such that current flows between the electrically conductive materials in the first conductor, through at least a portion of the formation, to a second conductor located in the hydrocarbon containing layer in the formation, and the current resistively heats at least a portion of the formation between the two conductors.

2. The system of claim 1, further comprising:

a second wellbore at least partially located in the hydrocarbon containing formation; and

the second conductor at least partially positioned in a portion of the second wellbore in the hydrocarbon containing layer in the formation, wherein the second conductor comprises electrically conductive material.

3. The system of claim 1, further comprising a lead-in conductor coupled to the first conductor, wherein the lead-in conductor is located in the overburden section of the first wellbore.

4. The system of claim 3, further comprising copper coupled to at least a portion of the lead-in conductor, wherein the copper comprises a substantially constant thickness along a length of the lead-in conductor.

5. The system of claim 1, wherein at least a portion of the second conductor is substantially horizontal or inclined in the formation.

6. The system of claim 1, wherein at least a portion of the first and second conductors are substantially parallel to each other.

7. The system of claim 1, wherein at least a portion of the first and second conductors are perforated.

8. The system of claim 1, wherein the electrically conductive material is carbon steel.

9. The system of claim 1, wherein the copper comprises heat treated copper.

10. The system of claim 1, wherein the copper comprises copper clad to the electrically conductive material.

11. The system of claim 1, wherein at least a portion of the second conductor comprises copper coupled to the electrically conductive material, the copper tapering from a larger thickness at a first end of the portion to a smaller thickness at a second end of the portion, the first end being closer to a surface of the formation than the second end.

12. A method for heating a subsurface formation, comprising:

providing electrical current to a first conductor in a first substantially horizontal or inclined position in a section of the formation such that electrical current flows from the first conductor to a second conductor located in a second substantially horizontal or inclined position in the section of the formation;

wherein the first and second conductors comprise electrically conductive materials, and wherein at least a portion of the first conductor positioned in the substantially horizontal or inclined portion of the first wellbore comprises copper coupled to the electrically conductive material, the copper tapering from a larger thickness at a first end of the portion to a smaller thickness at a second end of the portion, the first end being closer to an overburden section of the first wellbore than the second end; and

heating a least a portion of the hydrocarbon layer between the first and second conductors with heat generated by the electrical current flow between the conductors.

13. The method of claim 12, further comprising mobilizing at least some hydrocarbons in the formation with the generated heat.

14. The method of claim 13, further comprising producing at least a portion of the mobilized formation fluids from the formation.

15. The method of claim 12, further comprising pyrolyzing at least some hydrocarbons in the formation with the generated heat.

16. The method of claim 15, further comprising producing at least a portion of the pyrolyzed formation fluids from the formation.

17. The method of claim 12, wherein the first conductor is at least 300 m in length.

18. The method of claim 12, wherein the second conductor is at least 300 m in length.