Apparatus for counting and dispensing pills with a vibrating plate

• US 8,833,603 B1
• Filed: 03/29/2013
• Issued: 09/16/2014
• Est. Priority Date: 03/29/2013
• Status: Active Grant

• Current Assignee: Innovation Associates Incorporated
• Original Assignee: Innovation Associates Incorporated
• Inventors: Balasubramanian, Prashanth, Boyer, Joseph H., Boyer, James, Jones, Mark, Mayes, Christopher, Plesko, George, Quigley, Edwin T. V., Scott, Joseph, Sienko, Joseph, Worthington, James, Yee, Alban
• Primary Examiner(s): WAGGONER, TIMOTHY R
• Application Number:
  US13/853,201
• Time in Patent Office: 536 Days
• Field of Search: 221/200, 221/203
• US Class Current: 221/204
• CPC Class Codes: B65G 47/145 Jigging or reciprocating movement
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00

Abstract

A self-contained pill dispenser is disclosed. A housing is provided and a hopper for containing a plurality of pills is supported by the housing. A feed chute having a transport spiral therein is operatively connected to the hopper for receiving pills therefrom. The transport spiral has an outlet and controllable aperture. A vibrating plate is disposed proximate the outlet. A drive mechanism is connected to the vibrating plate for imparting vibration thereto. The drive mechanism can abruptly stop the vibration of the vibrating plate. A microcontroller is also operatively connected to the hopper, the transport spiral, and the drive mechanism. The system can self-calibrate the mechanism for counting and dispensing pills.

Claims

1. An apparatus for counting and dispensing pills, comprising:

a) a housing;

b) a hopper for containing a plurality of pills, said hopper being supported by said housing;

b) a transport spiral for receiving pills from said hopper;

c) a vibrating plate disposed proximate said transport spiral, said vibrating plate comprising means for adjusting the amplitude and frequency of vibration thereof to facilitate pill singulation, pill separation, and conveyance speed control;

d) a drive mechanism connected to said vibrating plate for imparting vibration thereto; and

e) a microcontroller operatively connected to said transport spiral and said vibrating plate drive mechanism for controlling operation thereof.

2. The apparatus for counting and dispensing pills in accordance with claim 1, wherein said drive mechanism for imparting vibration comprises means for abruptly stopping said vibration of said vibrating plate.

3. The apparatus for counting and dispensing pills in accordance with claim 1, wherein said hopper further comprises a hopper door release and a hopper door switch for allowing pills to be poured into said hopper.

4. The apparatus for counting and dispensing pills in accordance with claim 1, further comprising a vibrator to jog pills in said transport spiral, preventing said pills from jamming.

5. The apparatus for counting and dispensing pills in accordance with claim 1, wherein said vibrating plate comprises a rigid surface comprising at least one of the group:

metal, plastic, and ceramic.

6. The apparatus for counting and dispensing pills in accordance with claim 1, wherein said vibrating plate further comprises a feedback mechanism for detecting the position, amplitude, and speed of said vibrating plate.

7. The apparatus for counting and dispensing pills in accordance with claim 6, wherein said feedback mechanism comprises a Hall Effect sensor.

8. The apparatus for counting and dispensing pills in accordance with claim 1, wherein said vibrating plate further comprises a flap door.

9. The apparatus for counting and dispensing pills in accordance with claim 1, wherein said vibrating plate further comprises a plurality of protrusions for preventing round pills from rolling uncontrollably and for preventing elongated pill from being conveyed one on top of another.

10. The apparatus for counting and dispensing pills in accordance with claim 1, further comprising means for forming a feedback control loop for said vibrating plate to maintain accurate control thereof.

11. A method for counting and dispensing pills, the steps comprising:

a) providing a housing, a hopper for containing a plurality of pills, said hopper having a hopper door release and a hopper door switch, said hopper being supported by said housing, a transport spiral operatively connected to said hopper for receiving pills therefrom, said transport spiral having an outlet, a vibrating plate disposed proximate said outlet, said vibrating plate having a flap door connected thereto, a drive mechanism connected to said vibrating plate for imparting vibration thereto, and a feedback control loop for said vibrating plate to maintain accurate control thereof; and

b) activating said hopper door release and said hopper door switch to allow pills to be poured into said hopper.

12. The apparatus for counting and dispensing pills in accordance with claim 11, wherein said drive mechanism for imparting vibration comprises means for abruptly stopping said vibration of said vibrating plate.

13. The method for counting and dispensing pills in accordance with claim 11, the steps further comprising electrically connecting a microcontroller to said hopper, said transport spiral, and said drive mechanism.

14. The method for counting and dispensing pills in accordance with claim 11, wherein said transport spiral further comprises a vibrator.

15. The method for counting and dispensing pills in accordance with claim 14, the steps further comprising imparting vibration to said transport spiral vibrator to jog pills therein, preventing said pills from jamming.

16. The method for counting and dispensing pills in accordance with claim 11, the steps further comprising providing a feedback device operatively connected to said vibrating plate for detecting the position and speed thereof.

17. The method for counting and dispensing pills in accordance with claim 16, wherein said feedback device comprises a Hall Effect sensor.

18. The method for counting and dispensing pills in accordance with claim 11, the steps further comprising adjusting the amplitude and frequency of vibration of said vibrating plate to facilitate pill singulation, pill separation, and conveyance speed control.