Method and apparatus for detecting a plugged nozzle of a sprayer
First Claim
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1. For use with a nozzle of an agricultural sprayer that dispenses a fluid from a fluid source onto an application surface, the improvement comprising:
- a thermal flow sensor disposed within the nozzle at a location upstream of an outlet orifice of the nozzle and substantially within a fluid flow path defined by and within the nozzle, the thermal flow sensor;
including upstream and downstream flow sensor elements for measuring the temperatures of the fluid flowing therepast; and
generating an output signal in response to the difference between the temperatures measured by the upstream and downstream flow sensor elements;
a heating element disposed between the upstream and downstream flow sensor elements for heating the fluid flowing therepast;
an alert remote from and communicatively linked with the thermal flow sensor, and configured to convey a status of the thermal flow sensor as fluid is being dispensed from the outlet orifice; and
wherein the alert provides an indication notifying an operator that the flow through the nozzle is obstructed in response to the output signal varying from a threshold.
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Abstract
A plugged nozzle monitoring system uses a thermal flow sensor located within a spray nozzle of an agricultural sprayer. The thermal flow sensor is free of moving parts and is made of corrosion-resistant materials. The thermal flow sensor is placed within the fluid flow path through the nozzle and activates an alarm if flow through the nozzle falls below the baseline value.
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Citations
18 Claims
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1. For use with a nozzle of an agricultural sprayer that dispenses a fluid from a fluid source onto an application surface, the improvement comprising:
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a thermal flow sensor disposed within the nozzle at a location upstream of an outlet orifice of the nozzle and substantially within a fluid flow path defined by and within the nozzle, the thermal flow sensor; including upstream and downstream flow sensor elements for measuring the temperatures of the fluid flowing therepast; and generating an output signal in response to the difference between the temperatures measured by the upstream and downstream flow sensor elements; a heating element disposed between the upstream and downstream flow sensor elements for heating the fluid flowing therepast; an alert remote from and communicatively linked with the thermal flow sensor, and configured to convey a status of the thermal flow sensor as fluid is being dispensed from the outlet orifice; and wherein the alert provides an indication notifying an operator that the flow through the nozzle is obstructed in response to the output signal varying from a threshold. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A nozzle for an agricultural sprayer, comprising:
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a nozzle body having an inlet for receiving fluid from a fluid source and an outlet for spraying fluid onto an application surface, and wherein a fluid path is defined between the inlet and the outlet; a thermal flow sensor aligned in the nozzle body and in the fluid path, the thermal flow sensor including first and second flow sensor elements for monitoring fluid flow through the nozzle body and providing a clogged nozzle output signal when fluid flow through the nozzle body falls below a preset velocity; and a heating element disposed between the first and second flow sensor elements for heating the fluid flowing therepast. - View Dependent Claims (9, 10, 11, 12)
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13. A plugged flow warning system for a farm implement having a sprayer that sprays a fluid through a nozzle onto a surface, the system comprising:
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an alert in the operator cab that changes states in response to an output signal; a thermal flow sensor located within the nozzle, the thermal flow sensor; including first and second flow sensor elements for monitoring fluid flow through the nozzle; and being operative to output a flow condition signal in response to the fluid flow through the nozzle as determined by the first and second flow sensor elements; a heating element disposed between the flow sensor elements for heating the fluid flowing therepast; and a switch that provides the output signal in response to the flow condition signal. - View Dependent Claims (14, 15, 16, 17, 18)
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Specification