Independent running board actuation

• US 8,833,782 B2
• Filed: 10/21/2011
• Issued: 09/16/2014
• Est. Priority Date: 10/22/2010
• Status: Active Grant

• Current Assignee: Bestop Incorporated
• Original Assignee: Magna International Incorporated
• Inventors: Huotari, Keijo J., Holbrook, Kenneth
• Primary Examiner(s): Shriver, II, J. Allen
• Assistant Examiner(s): Dolak, James M
• Application Number:
  US13/317,562
• Publication Number:
  US 20120098231A1
• Time in Patent Office: 1,061 Days
• Field of Search: 280/166, 280/727, 280/163, 280/164.1, 296/62, 182/127, 340/425.5, 340/438, 340/547, 340/545.6, 340/686.1
• US Class Current: 280/166
• CPC Class Codes: B60R 3/02 Retractable steps or ladders, e.g. movable under shock B60R3/005 takes precedence

Abstract

A drop-down running board assembly includes at least one linkage assembly connected to a vehicle having at least one door, and a sensor having a first part and a second part, one part of the sensor is mounted to a door, the other part of the sensor mounted to the vehicle. A step portion is connected to the linkage assembly. There is also an actuator connected to the linkage assembly such that the actuator moves the linkage assembly and the step portion to a deployed position when the door is opened and the first part of the sensor is moved away from the second part of the sensor, and a retracted position when the door is closed and the first part of the sensor is positioned substantially adjacent the second part of the sensor.

Claims

1. A drop-down running board assembly, comprising:

at least one linkage assembly connected to a vehicle having at least one door;

a sensor having a first part and a second part, one of said first part or said second part mounted to said door, the other of said first part or said second part mounted to said vehicle;

a step portion connected to said at least one linkage assembly;

an actuator connected to said at least one linkage assembly such that said actuator moves said at least one linkage assembly and said step portion to a deployed position when said at least one door is moved to an open position and said first part of said sensor is moved away from said second part of said sensor, and a stowed position when said door is moved to a closed position and said first part of said sensor is positioned substantially adjacent said second part of said sensor; and

separate wires connected between the sensor and the actuator, wherein the separate wires are separate from a wiring system of the vehicle and movement of the drop down running board assembly is triggered by a signal separate from the other signals being transmitted throughout the vehicle.

2. The drop-down running board assembly of claim 1, said at least one linkage assembly further comprising:

a base bracket connected to a frame of said vehicle;

a first inner link pivotally connected to said base bracket;

a second inner link pivotally connected to said base bracket; and

an outer link, each of said first inner link and said second inner link pivotally connected to said outer link, and said step portion is mounted to and supported by said outer link;

wherein said actuator controls the movement of said first inner link, said second inner link, and said outer link to change said drop-down running board between said deployed position and said stowed position.

3. The drop-down running board assembly of claim 2, said at least one linkage assembly further comprising a plurality of linkage assemblies, each of said plurality of linkage assemblies connected to said frame of said vehicle and said step portion, said plurality of linkage assemblies move substantially in unison as said drop-down running board assembly is moved between said stowed position and said deployed position.

4. The drop-down running board assembly of claim 2, further comprising:

an electric motor being part of said actuator;

a gear train assembly connected to one of said first inner link or said second inner link, said gear train assembly being part of said actuator; and

a controller for controlling the operation of said electric motor based on a condition detected by said sensor;

wherein said controller actuates said electric motor to pivot one of said first inner link or said second inner link when said sensor detects said first part of said sensor is moved away from said second part of said sensor, or when said first part of said sensor is positioned substantially adjacent to said second part of said sensor.

5. The drop-down running board assembly of claim 1, further comprising:

a sender/receiver in wireless communication with said controller and either of said first part of said sensor or said second part of said sensor;

wherein said sender/receiver sends a signal to said controller when said first part of said sensor is moved away from said second part of said sensor, and said controller communicates with said motor to actuate said at least one linkage assembly, moving said at least one linkage assembly and said step portion to said deployed position.

6. The drop-down running board assembly of claim 1, further comprising

a door sill, said first part of said sensor connected to said door sill;

wherein said second part of said sensor is connected to said door such that when said door is in said closed position, said first part of said sensor is substantially adjacent said second part of said sensor, and as said door is moved to said open position, said second part of said sensor is moved away from said first part of said sensor.

7. The drop-down running board assembly of claim 1, wherein said at least one linkage assembly further comprises a first linkage assembly and a second linkage assembly.

8. The drop-down running board assembly of claim 7, said second linkage assembly further comprising an idler linkage assembly.

9. The drop-down running board assembly of claim 1, said second part of said sensor further comprising a sensor magnet.

10. The drop-down running board assembly of claim 9, wherein said sensor magnet is connected to said door using pressure sensitive adhesive tape.

11. The drop-down running board assembly of claim 1, wherein said sensor is one selected from the group consisting of a magnetic proximity sensor, an electric sensor, a photo electric sensor, and combinations thereof.

12. A drop-down running board assembly, comprising:

a step portion;

a first linkage assembly connected to said step portion;

a second linkage assembly connected to said step portion;

a door pivotally connected to a vehicle;

a sensor for detecting when said door is moved between an open position and a closed position;

an actuator connected to one of said first linkage assembly or said second linkage assembly such that when said door is moved to an open position, said sensor detects said door is opened, and said actuator moves said first linkage assembly, said second linkage assembly, and said step portion from a stowed position to a deployed position; and

separate wires connected between the sensor and the actuator, wherein the separate wires are separate from a wiring system of the vehicle and movement of the drop down running board assembly is triggered by a signal separate from the other signals being transmitted throughout the vehicle.

13. The drop-down running board assembly of claim 12, said sensor further comprising:

a first part connected to a door sill of said vehicle; and

a second part connected to said door such that when said door is in said closed position, said first part of said sensor is located in proximity to said second part of said sensor;

wherein said second part of said sensor is moved away from said first part of said sensor when said door is moved to said open position.

14. The drop-down running board assembly of claim 12, said first linkage assembly further comprising:

a base bracket connected to a frame of said vehicle;

a first inner link pivotally connected to said base bracket;

a second inner link pivotally connected to said base bracket, said actuator connected to and operable for pivoting said second inner link relative to said base bracket; and

an outer link pivotally connected to said first inner link and said second inner link, and said step portion is connected to and supported by said outer link;

wherein said first inner link, said second inner link, and said outer link move simultaneously when said actuator moves said second inner link.

15. The drop-down running board assembly of claim 13, further comprising:

a sender/receiver in wireless communication with said controller and either of said first part of said sensor or said second part of said sensor;

wherein said sender/receiver sends a signal to said controller when said first part of said sensor is moved away from said second part of said sensor, and said controller communicates with said motor to actuate said first linkage assembly, moving said first linkage assembly, said second linkage assembly, and said step portion to said deployed position.

16. The drop-down running board assembly of claim 12, further comprising:

a controller in electrical communication with said actuator and said sensor;

wherein said actuator is an electric motor connected to said first linkage assembly, and said controller commands said electric motor to change said first linkage assembly between said stowed position and said deployed position, thereby changing said second linkage assembly and said step portion between said stowed position and said deployed position.

17. The drop-down running board assembly of claim 13, said second part of said sensor further comprising a sensor magnet.

18. The drop-down running board assembly of claim 17, wherein said sensor magnet is connected to said door using pressure sensitive adhesive tape.

19. The drop-down running board assembly of claim 12, wherein said sensor is one selected from the group consisting of a magnetic proximity sensor, an electric sensor, a photo electric sensor, and combinations thereof.

20. The drop-down running board assembly of claim 12, wherein said second linkage assembly is an idler linkage assembly.

21. A drop-down running board assembly:

a step portion;

a first linkage assembly connected to said step portion;

a second linkage assembly connected to said step portion;

an electric motor connected to said first linkage assembly through the use of a gear train assembly;

a sensor;

a controller operable for controlling the operation of said electric motor by a condition detected by said sensor;

a first part of said sensor;

a second part of said sensor;

a vehicle having a vehicle frame, each of said first linkage assembly and said second linkage assembly connected to said vehicle frame;

a door sill being part of said vehicle, said first part of said sensor mounted to said door sill;

a door being part of said vehicle, said second part of said sensor mounted to said door such that said first part of said sensor is in substantial alignment with said second part of said sensor when said door is in a closed position, and first linkage assembly, said second linkage assembly, and said step portion are in a stowed position;

wherein said first linkage assembly, said second linkage assembly, and said step portion are in a deployed position when said door is in an open position such that said first part of said sensor is moved away from said second part of said sensor

a first set of wires connected to the motor and the controller;

a second set of wires connected to the first part of the sensor;

wherein the first set of wires and the second set or wires are separate wires that are separate from the wiring system of the vehicle and the movement of the drop down running board assembly is triggered by a signal separate from the other signals being transmitted throughout the vehicle.

22. The drop-down running board assembly of claim 21, further comprising:

a sender/receiver in wireless communication with said controller and either of said first part of said sensor or said second part of said sensor;

wherein said sender/receiver sends a signal to said controller when said first part of said sensor is moved away from said second part of said sensor, and said controller communicates with said motor to actuate said first linkage assembly, moving said first linkage assembly, said second linkage assembly, and said step portion to said deployed position.

23. The drop-down running board assembly of claim 21, wherein said second part of said sensor further comprises a sensor magnet.

24. The drop-down running board assembly of claim 23, wherein said sensor magnet is connected to said door using pressure sensitive adhesive tape.

25. The drop-down running board assembly of claim 21, wherein said sensor is one selected from the group consisting of a magnetic proximity sensor, an electric sensor, a photo electric sensor, and combinations thereof.

26. The drop-down running board assembly of claim 21, said first linkage assembly further comprising:

a base bracket connected to said vehicle frame;

a first inner link pivotally connected to said base bracket;

a second inner link pivotally connected to said base bracket, said second inner link driven for rotation by said gear train assembly; and

an outer link, said first inner link pivotally connected to said outer link, and said second inner link pivotally connected to said outer link;

wherein said step portion is connected to said outer link, and said first inner link and said second inner link are pivotally connected to said outer link such that said first inner link, said second inner link, and said outer link move simultaneously when said electric motor pivots said second inner link such that said first linkage assembly moves between said stowed position and said deployed position.

27. The drop-down running board assembly of claim 21, wherein said second linkage assembly is an idler linkage assembly.