Micro device stabilization post
First Claim
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1. A structure comprising:
- a stabilization layer comprising an array of stabilization posts, wherein the stabilization layer is formed of a thermoset material;
an array of micro devices supported by the array of stabilization posts;
wherein each micro device includes bottom surface that is wider than a corresponding stabilization post directly underneath the bottom surface; and
a sacrificial layer between the stabilization layer and the array of micro devices, wherein a topography of the stabilization layer beneath the sacrificial layer conforms to the sacrificial layer and the array of stabilization posts extends through a thickness of the sacrificial layer to support the array of micro devices.
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Abstract
A method and structure for stabilizing an array of micro devices is disclosed. The array of micro devices is formed on an array of stabilization posts formed from a thermoset material. Each micro device includes a bottom surface that is wider than a corresponding stabilization post directly underneath the bottom surface.
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Citations
46 Claims
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1. A structure comprising:
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a stabilization layer comprising an array of stabilization posts, wherein the stabilization layer is formed of a thermoset material; an array of micro devices supported by the array of stabilization posts;
wherein each micro device includes bottom surface that is wider than a corresponding stabilization post directly underneath the bottom surface; anda sacrificial layer between the stabilization layer and the array of micro devices, wherein a topography of the stabilization layer beneath the sacrificial layer conforms to the sacrificial layer and the array of stabilization posts extends through a thickness of the sacrificial layer to support the array of micro devices. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
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29. A structure comprising:
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a stabilization layer comprising an array of stabilization posts, wherein the stabilization layer is formed of a thermoset material; an array of micro LED devices on the array of stabilization posts; wherein each micro LED device includes a device layer comprising; a p-doped semiconductor layer; a quantum well layer over the p-doped semiconductor layer; an n-doped semiconductor layer; and an ohmic contact layer over the n-doped semiconductor layer; and wherein each micro LED device includes bottom surface that is wider than a corresponding stabilization post directly underneath the bottom surface. - View Dependent Claims (30, 31)
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32. A structure comprising:
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a stabilization layer comprising an array of stabilization posts, wherein the stabilization layer is formed of a thermoset material; and an array of micro devices on the array of stabilization posts;
wherein each micro device includes bottom surface that is wider than a corresponding stabilization post directly underneath the bottom surface, and the stabilization posts of the array of stabilization posts are each off-centered with an x-y center below the micro devices of the array of micro devices. - View Dependent Claims (33, 34, 35, 36)
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37. A structure comprising:
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a stabilization layer comprising an array of stabilization posts, wherein the stabilization layer is formed of a thermoset material; and an array of micro devices on the array of stabilization posts;
wherein each micro device includes bottom surface that is wider than a corresponding stabilization post directly underneath the bottom surface, and each stabilization post spans underneath an edge of two adjacent micro devices. - View Dependent Claims (38, 39, 40, 41)
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42. A structure comprising:
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a stabilization layer comprising an array of stabilization posts, wherein the stabilization layer is formed of a thermoset material; and an array of micro devices on the array of stabilization posts;
wherein each micro device includes bottom surface that is wider than a corresponding stabilization post directly underneath the bottom surface, and two stabilization posts are beneath each micro device. - View Dependent Claims (43, 44, 45, 46)
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Specification