Modular light source/electronics and automotive rearview assemblies using the same

• US 8,836,888 B2
• Filed: 12/09/2010
• Issued: 09/16/2014
• Est. Priority Date: 12/15/2009
• Status: Active Grant

• Current Assignee: Gentex Corporation
• Original Assignee: Gentex Corporation
• Inventors: Minikey, Danny L. Jr., Lee, Ethan J., VanderPloeg, John A., Tonar, William L.
• Primary Examiner(s): KIM, RICHARD H
• Application Number:
  US12/964,521
• Publication Number:
  US 20110141381A1
• Time in Patent Office: 1,377 Days
• Field of Search: None
• US Class Current: 349/61
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: B60R 1/12 Mirror assemblies combined with other articles, e.g. clocks
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 2001/1215 with information displays
• CPC Class Codes: B60R 2001/1223 with sensors or transducers
• CPC Class Codes: B60R 2001/1284 with communication systems other than radio-receivers, e.g. keyless entry systems, navigation systems; with anti-collision systems

Abstract

A vehicular rearview assembly comprising a light source illuminating the mirror system within the housing of the assembly. The light source is a layered structure including generally co-extensive optical elements such as a light-guiding element that accepts light from light emitters and distributes this light along an area that is not transverse with respect to a display of the assembly. Light distributed and outcoupled through the light-guiding element illuminates the whole display, while radiation from other emitters may traverse the light-guiding element in order to highlight respectively corresponding segments of the display. The display may be configured in a spatially-segmented fashion to increase brightness of displayed indicia.

Claims

1. An automotive rearview assembly having a front, the assembly comprising:

a housing;

a transflective electrochromic (EC) mirror element disposed within the housing; and

a light source disposed within the housing behind the mirror element with respect to the front, the light source including;

a first light emitter adapted to emit light along a first axis;

a lightguide having an extent, a planar portion, and first and second light-guiding surfaces, the lightguide being in optical communication with the first light emitter and configured to outcouple light channeled by the lightguide through the first light-guiding surface, the first and second light-guiding surfaces forming a curve configured to communicate light along a second axis;

a second light emitter operable to transmit light through the first and second light guiding surfaces of the planar portion of the lightguide; and

a liquid-crystal display (LCD) disposed between the first light-guiding surface and the EC mirror element, the LCD having a liquid-crystal (LC) layer oriented to be substantially parallel to the first light-guiding surface,

wherein the light source further includes a segmented LC-cell in optical communication with the LCD, the segmented LC-cell being disposed between the LCD and the EC mirror element.

2. An assembly according to claim 1, wherein the lightguide is further configured to outcouple the channeled light at a rate that is substantially independent of a location along the extent.

3. An assembly according to claim 1, wherein the EC mirror element comprises an optically anisotropic layer.

4. An assembly according to claim 1, wherein the light source further includes a first reflective polarizer layer disposed within the light source adjacent to the LCD, the first reflective polarizer transmitting light having a first polarization and reflecting light having a second polarization, the first and second polarizations being orthogonal.

5. An assembly according to claim 4, further comprising a second reflective polarizer placed between the light source and the EC mirror element.

6. An assembly according to claim 5, wherein at least one of the first and second reflective polarizers includes an optically anisotropic plastic layer.

7. An assembly according to claim 4, wherein a transmission axis of the first reflective polarizer layer is aligned with a vector of polarization of light traversing the LCD.

8. An assembly according to claim 1, further comprising at least one of an interior illumination assembly, a voice activated system, a trainable transceiver, a microphone, a compass system, a digital sound processing system, a highway toll booth interface, a telemetry system, a moisture sensor, a global positioning system, a vehicle vision system, a wireless communication interface, a camera, a transflective reflector, a navigation system, a turn signal, and an adaptive cruise control system.

9. An assembly according to claim 1, wherein the first axis is substantially parallel to the first light-guiding surface proximate to the first light emitter.

10. An assembly according to claim 1, wherein the curve forms an elbow configured to accept light emitted by the first light emitter.

11. An assembly according to claim 1, wherein the second axis extends in a direction different from the first axis.

12. An automotive rearview assembly having a front, the assembly comprising:

a housing;

a mirror element disposed within the housing;

a light source disposed within the housing behind the mirror element with respect to the front, the light source including;

a plurality of light emitters configured to form an array of emitters, the plurality of light emitters adapted to emit light along corresponding parallel axes that define a light-emitting plane;

a lightguide having an extent, a planar portion, and first and second light-guiding surfaces, the lightguide being in optical communication with the array of emitters and configured to outcouple light channeled by the lightguide through the first light-guiding surface, the first and second light-guiding surfaces forming a curve configured to direct the light in a direction perpendicular to the light emitting plane, wherein at least one of the plurality of light emitters is configured to transmit light through the first and second light guiding surfaces of the planar portion of the lightguide; and

a liquid-crystal display (LCD) having a liquid-crystal (LC) layer disposed between the lightguide and the mirror element and parallel to the light-emitting plane; and

a light-source electronic circuitry adapted to provide power to and control an operation of the light emitters and the LCD, the light-source electronic circuitry disposed on an electronic printed circuit board (PCB) that is positioned on the side of the second light-guiding surface such that an area of projection of the electronic PCB onto the light-emitting plane does not differ from an area of projection of the LCD onto the light-emitting plane by more than about 50 percent,

wherein the light source further includes a segmented LC-cell in optical communication with the LCD, the segmented LC-cell being disposed between the LCD and the mirror element.

13. An assembly according to claim 12, wherein the lightguide is further configured to outcouple the channeled light at a rate that is substantially independent of a location along the extent.

14. An assembly according to claim 12, further comprising a mirror element circuitry adapted to provide power to and control an operation of the mirror element, the mirror element circuitry disposed on the electronic PCB.

15. An assembly according to claim 12, wherein the array of emitters is disposed on an emitter PCB, the emitter PCB being operationally connected and transverse to the electronic PCB.

16. An assembly according to claim 12, wherein the curve forms an elbow adapted to accept light emitted by the array of emitters and direct the light in the direction perpendicular to the light emitting plane.

17. An assembly of claim 12, wherein the mirror element includes an electrochromic (EC) element.

18. An assembly according to claim 12, wherein the lightguide further comprises a planar portion configured to transmit the light along the light emitting plane and normal to the light emitting plane.

19. An automotive rearview assembly having a front, the assembly comprising:

a housing;

an EC mirror element disposed within the housing;

a light source disposed within the housing behind the mirror element with respect to the front, the light source including;

a plurality of light emitters configured to form an array of emitters and further configured to emit light along corresponding axes that define a light-emitting plane;

a coupling elbow in optical communication with a portion of the array of emitters and operable to channel the light in a direction transverse to the light-emitting plane;

a lightguide having an extent, a planar portion, and first and second light-guiding surfaces, the lightguide being in optical communication with coupling elbow and adapted to outcouple light channeled by the lightguide through the first light-guiding surface, wherein at least one of the plurality of light emitters is configured to transmit light through the first and second light guiding surfaces of the planar portion of the lightguide; and

a liquid-crystal display (LCD) having a liquid-crystal (LC) layer disposed between the lightguide and the EC mirror element in parallel to the light-emitting plane;

a reflector positioned adjacent to a second light-guiding surface; and

a reflective polarizer disposed between the lightguide and the EC mirror element, the reflective polarizer being in optical communication with the reflector,

wherein the light source further includes a segmented LC-cell in optical communication with the LCD, the segmented LC-cell being disposed between the LCD and the mirror element.

20. An assembly according to claim 19, wherein the coupling elbow comprises an input facet coupled to the plurality of light emitters to communicate light through the coupling elbow.

21. An automotive rearview assembly having a front, the assembly comprising:

a housing;

a mirror element secured within the housing; and

a light source disposed within the housing behind the mirror element with respect to the front, the light source including;

a first light emitter configured to emit light along a first axis;

a second light emitter configured to emit light along a second axis parallel to the first axis;

a lightguide having a planar portion and first and second light-guiding surfaces, the lightguide being in optical communication with the first light emitter and the second light emitter and configured to outcouple light channeled by the lightguide through the first light-guiding surface a third light emitter operable to transmit light through the first and second light guiding surfaces of the planar portion of the lightguide; and

a liquid-crystal display (LCD) disposed between the first light-guiding surface and the mirror element, the LCD having a liquid-crystal (LC) layer oriented parallel to the first light-guiding surface,

wherein the light source further includes a segmented LC-cell in optical communication with the LCD, the segmented LC-cell being disposed between the LCD and the mirror element.

22. An assembly according to claim 21, wherein the light source further comprises a reflector positioned adjacent to a second light-guiding surface, the reflector being in optical communication with the LCD.

23. An assembly according to claim 21, wherein the lightguide further comprises a first elbow adapted to accept light emitted by at least one of the first and second emitters.

24. An assembly according to claim 23, further comprising a second elbow, wherein the first elbow is in communication with the first emitter and the second elbow is in communication with the second emitter.