Matrix converter

• US 8,837,119 B2
• Filed: 07/20/2011
• Issued: 09/16/2014
• Est. Priority Date: 07/20/2010
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Yaskawa Denki
• Original Assignee: Kabushiki Kaisha Yaskawa Denki
• Inventors: Kishimoto, Kazutaka, Kojyo, Makoto, Uchino, Takahiro
• Primary Examiner(s): SMITH, COURTNEY L
• Application Number:
  US13/187,477
• Publication Number:
  US 20120020021A1
• Time in Patent Office: 1,154 Days
• Field of Search: 361/601, 361627-629, 361631-633, 361637-650, 361676-678, 36167946-67949, 361688-722, 361/752, 361/796, 361/831
• US Class Current: 361/678
• CPC Class Codes: H02M 5/271 from a three phase input voltage
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections

Abstract

A matrix converter includes first to third AC reactors connected in series with first- to third-phase outputs of three-phase AC electric power, and a first cooling fan that generates cool air for cooling the first to third AC reactors. The first to third AC reactors are arranged side-by-side in a direction intersecting a direction in which the cool air flows.

Claims

1. A matrix converter comprising:

first, second, and third AC reactors connected in series with first-phase, second-phase, and third-phase outputs of three-phase AC electric power, respectively;

a first cooling fan that generates cool air for cooling the first to third AC reactors, wherein the first to third AC reactors are arranged side-by-side in a direction intersecting a direction in which the cool air flows; and

a plurality of AC capacitor modules located on a side from which input and output terminals of the first to third AC reactors project when viewed in plan.

2. The matrix converter according to claim 1, wherein the plurality of AC capacitor modules each have a plurality of AC capacitors, and wherein the plurality of AC capacitors form Y connection on an output side of the first to third AC reactors.

3. The matrix converter according to claim 2, wherein the plurality of AC capacitors modules include nine AC capacitors modules, and wherein the plurality of AC capacitors include three AC capacitors, each of the three AC capacitors having a terminal on a side thereof connected to a neutral point and terminals on another side thereof connected to output terminals of the first to third AC reactors.

4. The matrix converter according to claim 2, wherein the first to third AC reactors and the AC capacitor modules are housed in a housing, and the housing includes a first fixing member on which the first to third AC reactors are fixed, a second fixing member to which the plurality of AC capacitor modules are fixed, and a third fixing member to which a plurality of semiconductor switch modules each having a semiconductor bidirectional switch are fixed, wherein the second fixing member is located at a height position lower than the third fixing member, wherein terminals of the AC capacitor modules are located substantially at the same height position as terminals of the semiconductor switch modules that are connected to the terminals of the AC capacitor modules, and wherein the terminals of the AC capacitor modules are connected to the terminals of the semiconductor switch modules via copper bars that are not bent in a thickness direction.

5. The matrix converter according to claim 4, wherein the second fixing member is located at a height position lower than the first fixing member, and wherein the matrix converter further comprises a second cooling fan that cools the first to third AC reactors, the second cooling fan being arranged in a space formed above the AC capacitor modules and on the side from which the input and output terminals of the first to third AC reactors project.

6. The matrix converter according to claim 5, further comprising:

a fourth fixing member to which the second cooling fan is fixed, the fourth fixing member being provided above the AC capacitor modules, wherein both ends of the fourth fixing member are fixed to facing side plates that define the housing.

7. The matrix converter according to claim 6, further comprising:

a supporting member that supports the second cooling fan on a lower side thereof, wherein the second cooling fan is inserted into a hole formed in the fourth fixing member from above, and is fixed to the fourth fixing member via the supporting member.

8. The matrix converter according to claim 3, wherein the first to third AC reactors and the AC capacitor modules are housed in a housing, and the housing includes a first fixing member on which the first to third AC reactors are fixed, a second fixing member to which the plurality of AC capacitor modules are fixed, and a third fixing member to which a plurality of semiconductor switch modules each having a semiconductor bidirectional switch are fixed, wherein the second fixing member is located at a height position lower than the third fixing member, wherein terminals of the AC capacitor modules are located substantially at the same height position as terminals of the semiconductor switch modules that are connected to the terminals of the AC capacitor modules, and wherein the terminals of the AC capacitor modules are connected to the terminals of the semiconductor switch modules via copper bars that are not bent in a thickness direction.

9. The matrix converter according to claim 8, wherein the second fixing member is located at a height position lower than the first fixing member, and wherein the matrix converter further comprises a second cooling fan that cools the first to third AC reactors, the second cooling fan being arranged in a space formed above the AC capacitor modules and on the side from which the input and output terminals of the first to third AC reactors project.

10. The matrix converter according to claim 9, further comprising:

a fourth fixing member to which the second cooling fan is fixed, the fourth fixing member being provided above the AC capacitor modules, wherein both ends of the fourth fixing member are fixed to facing side plates that define the housing.

11. The matrix converter according to claim 10, further comprising:

a supporting member that supports the second cooling fan on a lower side thereof, wherein the second cooling fan is inserted into a hole formed in the fourth fixing member from above, and is fixed to the fourth fixing member via the supporting member.

12. The matrix converter according to claim 1, wherein the first to third AC reactors are arranged at a location sandwiched between the first cooling fan and the plurality of AC capacitor modules along the direction in which the cooling air flows.

13. The matrix converter according to claim 1, wherein the direction in which the first to third AC reactors are arranged side-by-side extends substantially perpendicular to the direction in which the cool air flows.

14. The matrix converter according to claim 13, wherein the first to third AC reactors are arranged at a location sandwiched between the first cooling fan and the plurality of AC capacitor modules along the direction in which the cooling air flows.