Diagnostics for smart sensors of vehicles

• US 8,838,330 B2
• Filed: 03/30/2012
• Issued: 09/16/2014
• Est. Priority Date: 03/30/2012
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Richards, Jeffrey S., Grenn, Daniel P., Novak, Voytek A.
• Primary Examiner(s): To, Tuan C.
• Assistant Examiner(s): Kan, Yuri
• Application Number:
  US13/435,332
• Publication Number:
  US 20130261884A1
• Time in Patent Office: 900 Days
• Field of Search: 701/34, 701/29.1, 701/34.4, 702/183, 706/20, 324/426, 324/433, 324/123.R, 363/13, 735/79
• US Class Current: 701/34.4
• CPC Class Codes: B60W 2050/0215 Sensor drifts or sensor failures
• CPC Class Codes: B60W 2050/041 Built in Test Equipment [BITE]
• CPC Class Codes: B60W 2050/043 Testing equipment at KEY-ON
• CPC Class Codes: B60W 50/04 Monitoring the functioning of the control system

Abstract

Methods, program products, and vehicles are provided for providing diagnostics for a smart sensor, such as a direct current (DC) converter, for a vehicle. A result of a diagnostic test is received from the smart sensor at a first time. A sequence indicator is retrieved from memory. The sequence indicator pertains to a second time in which the diagnostic test is expected to be completed by the smart sensor. A health assessment is provided using the result via a processor, provided that the second time does not precede the first time. The health assessments may be linked individually to a diagnostic trouble code, or may be grouped together and linked as a group to a diagnostic trouble code. Multiple smart sensor health assessments may be grouped and linked to diagnostic trouble codes.

Claims

1. A method, comprising:

receiving a result of a diagnostic test for a smart sensor of a vehicle at a first time;

retrieving, from memory, a sequence indicator pertaining to a second time in which the diagnostic test is expected to be completed by the smart sensor;

providing an assessment as to whether there is a fault in the smart sensor via a processor based at least in part on the result and a comparison between the second time and the first time;

wherein the step of providing the assessment comprises;

determining that there is a fault in the smart sensor if the result is indicative of a fault in the smart sensor and the second time does not precede the first time; and

determining that there is no indication of a fault in the smart sensor if the second time precedes the first time.

2. The method of claim 1, wherein the steps of receiving the result, retrieving the sequence indicator, and providing the assessment occur during an ignition cycle of the vehicle, and the method further comprises:

storing the sequence indicator in the memory prior to the ignition cycle of the vehicle.

3. The method of claim 1, wherein the smart sensor includes a smart sensor memory, and the step of receiving the result comprises:

receiving the result of the diagnostic test from the smart sensor-at the first time, wherein the diagnostic test pertains to the smart sensor memory.

4. The method of claim 1, wherein the smart sensor comprises a direct current (DC) converter for the vehicle, and the step of receiving the result comprises:

receiving the result of the diagnostic test from the smart sensor at the first time, wherein the diagnostic test pertains to a test of the DC converter.

5. The method of claim 1, wherein:

the step of receiving the result comprises receiving the result at the first time, wherein the result is generated by a first device disposed within the smart sensor;

the step of retrieving the sequence indicator comprises retrieving the sequence indicator from the memory, the memory being disposed within a second device that is remote from the smart sensor; and

the step of providing the assessment comprises providing the assessment using the result via the processor, wherein the processor is disposed within the second device.

6. The method of claim 1, wherein:

the step of receiving the result comprises the step of receiving a plurality of results from the smart sensor at a plurality of first times, each of the plurality of results pertaining to a different one of a plurality of diagnostic tests for the smart sensor;

the step of retrieving the sequence indicator comprises the step of retrieving a plurality of sequence indicators, each of the plurality of sequence indicators pertaining to a corresponding second time at which a corresponding one of the plurality of diagnostic tests is expected to be completed by the smart sensor; and

the step of providing the assessment comprises providing a corresponding assessment for each particular diagnostic test of the plurality of diagnostic tests, based on a particular one of the plurality of results corresponding to the particular diagnostic test that is received at a particular one of the plurality of first times that corresponds with the corresponding second time for the particular diagnostic test and also based on a comparison between the corresponding second time and the particular one of the plurality of first times for the particular diagnostic test.

7. The method of claim 6, further comprising:

aggregating the assessments for each of the plurality of diagnostic tests;

determining that a fault is present in the smart sensor if any of the assessments provides an indication of an error, provided further that the corresponding second time does not precede the particular one of the plurality of first times for the particular diagnostic test; and

determining that the fault is not present if the corresponding second time precedes the particular one of the plurality of first times for the particular diagnostic test.

8. A program product, comprising:

a program configured to at least facilitate;

receiving a result of a diagnostic test for a smart sensor of a vehicle at a first time;

retrieving, from memory, a sequence indicator pertaining to a second time in which the diagnostic test is expected to be completed by the smart sensor; and

providing an assessment as to whether there is a fault in the smart sensor using the result and a comparison between the second time and the first time; and

a non-transitory computer-readable storage medium storing the program,

wherein the program is further configured to at least facilitate;

determining that there is a fault in the smart sensor if the result is indicative of a fault in the smart sensor and the second time does not precede the first time; and

determining that there is no indication of a fault in the smart sensor if the second time precedes the first time.

9. The program product of claim 8, wherein:

the result is generated by a first device disposed within the smart sensor;

the memory is disposed in a second device disposed remote from the smart sensor; and

the assessment is provided by the second device.

10. The program product of claim 8, wherein the program is further configured to at least facilitate:

receiving a plurality of results from the smart sensor at a plurality of first times, each of the plurality of results pertaining to a different one of a plurality of diagnostic tests for the smart sensor;

retrieving a plurality of sequence indicators, each of the plurality of sequence indicators pertaining to a corresponding second time at which a corresponding one of the plurality of diagnostic tests is expected to be completed by the smart sensor; and

providing a corresponding assessment for each particular diagnostic test of the plurality of diagnostic tests, based on a particular one of the plurality of results corresponding to the particular diagnostic test that is received at a particular one of the plurality of first times that corresponds with the corresponding second time for the particular diagnostic test and also based on a comparison between the corresponding second time and the particular one of the plurality of first times for the particular diagnostic test.

11. The program product of claim 10, wherein the program is further configured to at least facilitate:

aggregating the assessments for each of the plurality of diagnostic tests; and

determining that a fault is present in the smart sensor if any of the assessments provides an indication of an error, provided further that the corresponding second time does not precede the particular one of the plurality of first times for the particular diagnostic test; and

determining that the fault is not present if the corresponding second time precedes the particular one of the plurality of first times for the particular diagnostic test.

12. A vehicle, comprising:

an engine;

a rechargeable energy storage system (RESS) that at least facilitates turning on the engine;

a direct current (DC) converter coupled to the RESS; and

a controller coupled to the DC converter, the controller comprising;

a memory configured to store a sequence indicator pertaining to an execution time in which a diagnostic test is expected to be completed by the DC converter; and

a processor coupled to the memory and configured to;

receive a result of the diagnostic test from the DC converter at a receiving time; and

provide an assessment as to whether there is a fault in the DC converter using the result and a comparison between the execution time and the receiving time,

wherein the processor is configured to at least facilitate;

determining that there is a fault in the smart sensor if the result is indicative of a fault in the smart sensor and the execution time precedes the receiving time; and

determining that there is no indication of a fault in the smart sensor if the receiving time precedes the execution time.

13. The vehicle of claim 12, wherein the processor is further configured to:

receive the result, retrieve the sequence indicator, and provide the health assessment during an ignition cycle of the vehicle; and

store the sequence indicator in the memory prior to the ignition cycle of the vehicle.

14. The vehicle of claim 12, wherein:

the DC converter includes a DC converter memory including one or more of a random access memory (RAM), a read only memory (ROM), and an electrically erasable programmable read only memory (EEPROM); and

the diagnostic test pertains to one or more of the following;

testing of the RAM, testing of the (ROM), testing of the EEPROM, kernel checksum testing, calibration checksum testing, and application specific integrated circuit chip (ASIC) voltage reference testing.

15. The vehicle of claim 12, wherein:

the DC converter includes a DC converter processor configured to generate the result; and

the controller is disposed remote from the DC converter.

16. The vehicle of claim 12, wherein the processor is further configured to:

receive a plurality of results from the DC converter at a plurality of first times, each of the plurality of results pertaining to a different one of a plurality of diagnostic tests for the DC converter;

retrieve a plurality of sequence indicators from the memory, each of the plurality of sequence indicators pertaining to a corresponding second time at which a corresponding one of the plurality of diagnostic tests is expected to be completed by the DC converter; and

provide a corresponding assessment for each particular diagnostic test of the plurality of diagnostic tests, based on a particular one of the plurality of results corresponding to the particular diagnostic test that is received at a particular one of the plurality of first times that corresponds with the corresponding second time for the particular diagnostic test and also based on a comparison between the corresponding second time and the particular one of the plurality of first times for the particular diagnostic test.

17. The vehicle of claim 16, wherein the processor is further configured to:

aggregate the assessments for each of the plurality of diagnostic tests; and

determine that a fault is present in the DC converter if any of the assessments provides an indication of an error, provided further that the corresponding second time does not precede the particular one of the plurality of first times for the particular diagnostic test; and

determining that the fault is not present if the corresponding second time precedes the particular one of the plurality of first times for the particular diagnostic test.