Two-wire dimmer switch for low-power loads

• US 8,841,849 B2
• Filed: 08/06/2013
• Issued: 09/23/2014
• Est. Priority Date: 11/25/2009
• Status: Expired due to Term

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, Robert C. Jr.
• Primary Examiner(s): Le, Tung X
• Application Number:
  US13/960,178
• Publication Number:
  US 20130313998A1
• Time in Patent Office: 413 Days
• Field of Search: 315/194, 315/199, 315/291, 315/294, 315/297, 315/307, 315/311, 315/318
• US Class Current: 315/194
• CPC Class Codes: H05B 39/04 Controlling
• CPC Class Codes: H05B 39/048 with reverse phase control
• CPC Class Codes: H05B 45/315 Reverse phase-control circuits
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A two-wire load control device (such as, a dimmer switch) for controlling the amount of power delivered from an AC power source to an electrical load (such as, a high-efficiency lighting load) includes a thyristor coupled between the source and the load, a gate coupling circuit coupled between a first main load terminal and the gate of the thyristor, and a control circuit coupled to a control input of the gate coupling circuit. The control circuit generates a drive voltage for causing the gate coupling circuit to conduct a gate current to thus render the thyristor conductive at a firing time during a half cycle of the AC power source, and to allow the gate coupling circuit to conduct the gate current at any time from the firing time through approximately the remainder of the half cycle, where the gate coupling circuit conducts approximately no net average current to render and maintain the thyristor conductive.

Claims

1. A load control device for controlling the amount of power delivered from an AC power source to an electrical load, the load control device comprising:

a thyristor having first and second main load terminals adapted to be coupled in series electrical connection between the AC power source and the electrical load for conducting a load current from the AC power source to the electrical load, the thyristor having a gate for conducting a gate current to render the thyristor conductive;

a gate coupling circuit comprising two MOS-gated transistors coupled in anti-series connection between the first main load terminal and the gate of the thyristor, the gate coupling circuit comprising a control input for receiving a drive voltage, the MOS-gated transistors operable to conduct the gate current through the gate of the thyristor in response to the drive voltage; and

a control circuit coupled to at least one of the main load terminals of the thyristor, the control circuit further coupled to the control input of the gate coupling circuit and operable to generate the drive voltage, the control circuit operable to control the drive voltage to cause the MOS-gated transistors to conduct the gate current to render the thyristor conductive at a firing time during a half cycle of the AC power source, the control circuit operable to control the drive voltage to allow the MOS-gated transistors to conduct the gate current at any time from the firing time through approximately the remainder of the half cycle.

2. The load control device of claim 1, wherein the MOS-gated transistors comprise MOSFETs.

3. The load control device of claim 2, wherein the gate coupling circuit comprises two source resistors coupled in series between the sources of the MOSFETs, the junction of the resistors coupled to circuit common.

4. The load control device of claim 3, wherein the source resistors limit the magnitude of the gate current conducted through the gate of the thyristor to render the thyristor conductive.

5. The load control device of claim 4, wherein the gate coupling circuit comprises two gate resistors, each coupled in series with the gate of a respective one of the MOSFETs, the gate resistors coupled together at the control input of the gate coupling circuit for receiving the drive voltage.

6. The load control device of claim 2, wherein the control circuit further comprises a power supply for generating a DC supply voltage across a storage capacitor with respect to a circuit common, the power supply coupled to conduct a charging current through the load when the thyristor is non-conductive in order to generate the DC supply voltage;

wherein the DC supply voltage allows the control circuit to maintain the gate drive voltage at the constant magnitude after the thyristor is rendered conductive, so that the thyristor remains conductive independent of the magnitude of the load current conducted through the thyristor.

7. The load control device of claim 6, further comprising:

a resistor coupled between the second main load terminal and the gate of the of the thyristor; and

a full-wave rectifier bridge for receiving the voltage developed across the gate coupling circuit and generating a rectified voltage that is received by the power supply, the rectifier bridge comprising the body diodes of the MOSFETs of the gate coupling circuit and two additional diodes;

wherein the control circuit is coupled to the first main load terminal of the thyristor through one of the diodes of the rectifier bridge.

8. The load control device of claim 2, wherein the control circuit controls the drive voltage to cause the MOS-gated transistors to conduct the gate current to render the thyristor conductive at the firing time by driving the magnitude of the drive voltage above approximately a gate threshold voltage of the MOSFETs to render the MOSFETs conductive.

9. The load control device of claim 8, wherein the control circuit controls the drive voltage to allow the MOS-gated transistors to conduct the gate current at any time from the firing time through approximately the remainder of the half cycle by maintaining the magnitude of the drive voltage above the gate threshold voltage from the firing time through approximately the remainder of the half cycle.

10. The load control device of claim 2, wherein the control input of the gate coupling circuit conducts an amount of current appropriate to charge input capacitances of the gates of the MOSFETs when the MOSFETs are rendered conductive at the firing time, the amount of current having a small magnitude such that the gate coupling circuit conducts approximately no net average current through the control input.

11. The load control device of claim 2, wherein the thyristor comprises a triac.

12. The load control device of claim 2, wherein the MOS-gated transistors comprise IGBTs.

13. The load control device of claim 1, wherein the control circuit is further operable to control the drive voltage to prevent the gate coupling circuit from conducting the gate current and allow the thyristor to become non-conductive at a second time after the firing time and before the end of the half cycle, such that the gate coupling circuit is able to conduct the gate current at any time between the firing time and the second time.

14. The load control device of claim 13, wherein the second time occurs after a fixed amount of time has elapsed since the beginning of the half cycle.

15. The load control device of claim 14, wherein the control circuit varies the firing time in response to the desired amount of power to be delivered to the load to control the amount of power delivered to the load to the desired amount, and controls the fixed amount of time to be approximately equal during each half cycle of the AC power source.

16. The load control device of claim 15, wherein the control circuit comprises:

a timing circuit for generating a timing signal that increases in magnitude with respect to time, the timing circuit starting to generate the timing signal at the half cycle start time; and

a drive circuit for receiving the timing voltage and rendering the thyristor conductive each half cycle in response to the magnitude of the timing signal, so as to control the amount of power delivered to the electrical load to a desired amount;

wherein the timing circuit is operable to continue generating the timing signal after the thyristor is rendered conductive at the firing time, such that the gate coupling circuit continues to render the thyristor conductive and the thyristor remains conductive independent of the magnitude of the load current conducted through the thyristor.

17. The load control device of claim 15, wherein the control circuit comprises a microprocessor.

18. The load control device of claim 13, wherein the second time occurs near the end of the half cycle.

19. The load control device of claim 1, wherein the gate coupling circuit conducts approximately no net average current through the control input in order to remain conductive and to be able to conduct the gate current at any time from the firing time through approximately the remainder of the half cycle.

20. The load control device of claim 19, wherein the gate coupling circuit conducts an average current of less than one microamp through the control input in order to be able to conduct the gate current at any time from the firing time through the remainder of the half cycle.

21. The load control device of claim 1, wherein the control circuit is coupled to the at least one main load terminal of the thyristor through a diode.

22. The load control device of claim 1, wherein the control circuit is coupled to the at least one main load terminal of the thyristor through a resistor.

23. A load control circuit for controlling the amount of power delivered from an AC power source to an electrical load to a desired amount of power, the load control circuit comprising:

a thyristor having first and second main load terminals adapted to be coupled in series electrical connection between the AC power source and the electrical load for conducting a load current from the AC power source to the electrical load, the thyristor having a gate for conducting a gate current to render the thyristor conductive;

first and second MOS-gated transistors coupled in anti-series connection between the first main load terminal and the gate of thyristor, each of the MOS-gated transistors rendered conductive when a voltage at a gate of the MOS-gated transistor exceeds a gate threshold voltage; and

first and second gate resistors coupled together at a junction, the first gate resistor coupled between the gate of the first MOS-gated transistor and the junction of the first and second gate resistors, the second gate resistor coupled between the gate of the second MOS-gated transistor and the junction of the first and second gate resistors, the junction of the first and second gate resistor operable to receive a drive voltage;

wherein the MOS-gated transistors are rendered conductive to conduct the gate current through the gate of the thyristor when the magnitude of the drive voltage is driven above the gate threshold voltage at a firing time during a half cycle of the AC power source, and to continue to conduct the gate current while the magnitude of the drive voltage is maintained above the gate threshold voltage for approximately the remainder of the half cycle.

24. The load control circuit of claim 23, wherein the gate coupling circuit conducts approximately no net average current through the control input in order to maintain the MOS-gated transistors conductive and to be able to conduct the gate current at any time while the magnitude of the drive voltage is maintained above approximately the gate threshold voltage.

25. The load control circuit of claim 24, wherein the control input of the gate coupling circuit conducts an average current of less than one microamp in order to maintain the MOS-gated transistors conductive to be able to conduct the gate current at any time from the firing time through the remainder of the half cycle.

26. The load control circuit of claim 23, wherein the MOS-gated transistors comprise MOSFETs.

27. The load control circuit of claim 26, wherein the gate coupling circuit comprises two source resistors coupled in series between the sources of the MOSFETs, the junction of the resistors coupled to circuit common, the source resistors limiting the magnitude of the gate current conducted through the gate of the thyristor to render the thyristor conductive.

28. The load control circuit of claim 23, wherein the control input of the gate coupling circuit conducts an amount of current appropriate to charge input capacitances of the gates of the MOS-gated transistors when the transistors are rendered conductive at the firing time.

29. The load control circuit of claim 23, wherein the thyristor comprises a triac.

30. The load control circuit of claim 23, wherein the MOS-gated transistors comprise IGBTs.